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21

Problem

Cause 

Correction

1. Water conditioner fails to regenerate.

A. Electrical service to unit has been 

interrupted

A. Assure permanent electrical service (check fuse, 

plug, pull chain, or switch)

B. Timer is defective.

B. Replace timer.

C. Power failure.

C. Reset time of day.

2. Hard water.

A. By-pass valve is open.

A. Close by-pass valve.

B. No salt is in brine tank.

B. Add salt to brine tank and maintain salt level above 

water level.

C. Injector screen plugged.

C. Clean injector screen.

D. Insufficient water flowing into brine tank.

D. Check brine tank fill time and clean brine line flow 

control if plugged.

E. Hot water tank hardness.

E. Repeated flushings of the hot water tank is 

required.

F. Leak at distributor tube.

F. Make sure distributor tube is not cracked. Check 

O-ring and tube pilot.

G. Internal valve leak.

G. Replace seals and spacers and/or piston.

H. Meter is not measuring flow.

H. Check meter with meter checker.

3. Unit used too much salt.

A. Improper salt setting.

A. Check salt usage and salt setting.

B. Excessive water in brine tank.

B. See problem 7.

4. Loss of water pressure.

A. Iron buildup in line to water conditioner.

A. Clean line to water conditioner.

B. Iron buildup in water conditioner.

B. Clean control and add mineral cleaner to mineral 

bed. Increase frequency of regeneration.

C. Inlet of control plugged due to foreign 

material broken loose from pipes by recent 

work done on plumbing system.

C. Remove piston and clean control.

5. Loss of mineral through drain line.

A. Air in water system.

A. Assure that well system has proper air eliminator 

control. Check for dry well condition.

B. Improperly sized drain line flow control.

B. Check for proper drain rate.

6. Iron in conditioned water.

A. Fouled mineral bed.

A. Check backwash, brine draw, and brine tank 

fill. Increase frequency of regeneration. Increase 

backwash time.

7. Excessive water in brine tank.

A. Plugged drain line flow control.

A. Clean flow control.

B. Plugged injector system.

B. Clean injector and screen.

C. Timer not cycling.

C. Replace timer.

D. Foreign material in brine valve.

D. Replace brine valve seat and clean valve.

E. Foreign material in brine line flow control.

E. Clean brine line flow control.

8. Softener fails to draw brine.

A. Drain line flow control is plugged.

A. Clean drain line flow control.

B. Injector is plugged.

B. Clean injector

C. Injector screen plugged.

C. Clean screen.

D. Line pressure is too low.

D. Increase line pressure to 25 psi

E. Internal control leak

E. Change seals, spacers, and piston assembly.

F. Service adapter did not cycle.

F. Check drive motor and switches.

9. Control cycles continuously.

A. Misadjusted, broken, or shorted switch.

A. Determine if switch or timer is faulty and replace it, 

or replace complete power head.

10. Drain flows continuously.

A. Valve is not programming correctly.

A. Check timer program and positioning of control. 

Replace power head assembly if not positioning 

properly.

B. Foreign material in control.

B. Remove power head assembly and inspect bore. 

Remove foreign material and check control in various 

regeneration positions.

C. Internal control leak.

C. Replace seals and piston assembly.

TROUBLESHOOTING

Summary of Contents for IOM-WQ-PROSENSE

Page 1: ...__________ Model No __________________________________________ Water Test __________________________________________ Capacity Per Unit ____________________________________ Mineral Tank Size __________...

Page 2: ...8 to 8 27 bar In Canada the acceptable operating water pressure range is 25 to 100 psi 1 38 to 6 89 bar Observe all warnings that appear in this manual Keep the media tank in the upright position Do n...

Page 3: ...T ADD SALT AT THIS TIME 9 Open the user supplied feed water valve Check for leaks and repair as needed 10 Allow the inside hot and cold faucet to remain open until all air has been purged from the plu...

Page 4: ...ON TIME when programming the time of regeneration and the days of regeneration 14 The display cursor is next to TIME DAY when programming the current time and day 15 The hourglass is displayed when th...

Page 5: ...ps carefully as they differ from previous valve instructions NOTE The ProSense controller will be shipped in the service treated water position Do not rotate the camshaft before performing the followi...

Page 6: ...f f f f 3 3 3 3 to to 18 15 or press then or press press then or press press then or press press then or press press then or press press then press PM f Cubic f Cubic feet f feet Lbs ft 3 Salt Amount...

Page 7: ...pplications Level IV History H Values Allows access to historical information for troubleshooting the system NOTE If a button is not pushed for thirty seconds the controller returns to normal operatio...

Page 8: ...Tank Sensors Disabled P14 Refill Rate 1 700 1 1 gpm x 100 Used with salt amount to calculate refill time P15 Draw Rate 1 700 1 1 gpm x 100 Used with salt amount to calculate draw time P16 Flow sensor...

Page 9: ...in See Notes Automatically calculated from resin volume and salt dosage settings and draw rate C2 Slow Rinse 0 200 See Notes Initial time automatically calculated to provide two bed volumes of rinse C...

Page 10: ...value is being displayed Program Reset The ProSense controller can be reset to original factory parameters when viewing the H0 parameter Press and hold the SET button for three seconds while H0 is dis...

Page 11: ...names such as Clorox If stronger solutions are used such as those sold for commercial laundries adjust the dosage accordingly 1 Dosage Polystyrene resin 1 2 fluid ounce 35 5 mL per cubic foot Non resi...

Page 12: ...and extension cables are used for twin unit parallel and alternating applications Four standard connections are required for operation the power transformer the flow sensor motor optical sensor and th...

Page 13: ...hrust 14 1 14430 Screw Hex Washer Head 15 2 19160 Screw 6 32 x 3 8 Pan Head 16 2 15172 Scrw Flat Head 17 2 10340 Washer Lock 4 Zinc 18 1 16433 Switch Micro Low DB 19 1 10218 Switch Micro 20 2 15692 Wa...

Page 14: ...or 1 Natural 23 1 10914 1 Throat Injector 24 1 13303 O ring 021 25 1 15607 Screw Hex Slotted 26 1 25363 Screw Hex WSH HD 27 1 15348 O ring 563 28 1 13173 Retainer DLFC Button 29 1 12085 Washer Flow 1...

Page 15: ...13287 O ring 123 3 1 14865 Adapter Assy 2nd Tank ProSense 4 1 19054 O ring 124 5 1 40538 Retainer 32mm O ring Dist 7000 6 1 61419 Kit 1 05 Distributor Adapter 7 1 18303 O ring 336 8 4 13255 Clip Mount...

Page 16: ...12473 Screw Hex Wsh 10 24 x 5 8 3 1 14038 Meter Cap Assy 4 1 13847 O ring 137 Std 560CD Meter 5 1 13509 Impeller Meter 6 4 13314 Screw Slot Ind Hex 8 18 x 60 7 4 13255 Clip Mounting 8 4 13305 O ring 1...

Page 17: ...3847 O ring 137 STD 560CD Meter 4 1 13509 Impeller Meter 1 13509 01 Impeller Celcon 5 1 13882 Post Meter Impeller 6 1 15043 Body Meter 9000 1 7 1 14960 Flow Straightener 1 8 4 13305 O ring 119 9 2 150...

Page 18: ...1 1 13399NP By Pass Body 1 NP 2 1 14105 Seal By Pass 560CD 3 1 11972 Plug By Pass w Wax 4 1 11978 Plate By Pass Top 5 1 13604 01 Label By Pass Standard Mount 6 8 15727 Screw Hex Wsh Hd 10 24 x 1 2 7...

Page 19: ...13305 O ring 119 2 2 13255 Clip Mounting 3 2 13314 Screw Slot Ind Hex 8 18 x 60 4A 1 18706 Yoke 1 NPT Plastic 1 18706 02 Yoke 3 4 NPT Plastic 4B 1 41027 01 Yoke 3 4 NPT Cast Machd 1 41026 01 Yoke 1 N...

Page 20: ...20 PROBE KIT Item No QTY Part No Description 1 1 30212618 Probe Cable Clips Kit 1...

Page 21: ...al through drain line A Air in water system A Assure that well system has proper air eliminator control Check for dry well condition B Improperly sized drain line flow control B Check for proper drain...

Page 22: ...t no dirt or rubbish is clogging any of the cam slots If motor continues to rotate indefinitely replace the following components in this order 1 Wire Harness Motor Home Switch Sensor Assy 2 Controller...

Page 23: ...23 ProSense METER FLOW DATA...

Page 24: ...24 ProSense INJECTOR FLOW DATA 1600 SERIES INJECTORS...

Page 25: ...25 PROSENSE CONTROL VALVE DIMENSIONS...

Page 26: ...26 WATER CONDITIONER FLOW DIAGRAMS In Service Position Tanks Switching Position Meter Initiated Regeneration Backwash Position Brine Draw Position In Service Position Tanks Switched...

Page 27: ...27 Slow Rinse Position Rapid Rinse Position Brine Tank Fill Position WATER CONDITIONER FLOW DIAGRAMS continued...

Page 28: ...ic 60390 Meter Assy 9000 ProSense 1 Ext 60390NP Meter Assy 9000 ProSense 1 Ext N P 60390 20 Meter Assy 9000 ProSense 1 Ext BSP Metric 60612 Meter Assy 9000 ProSense 1 Std Range HW 150 60612NP Meter As...

Page 29: ...29 SERVICE ASSEMBLIES continued...

Page 30: ...anties are exclusive and are the only remedies for breach of warranty EXCEPT FOR THE APPLICABLE PRODUCT WARRANTY IF ANY WATTS MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED TO THE FULLEST EXTENT PERMITT...

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