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1.0 Safety ........................................................................................... 3

1.1 Understanding Safety Information ........................................... 3

2.0 Overview ...................................................................................... 3

2.1 Specifications ......................................................................... 4
2.2 Unpacking and Inspection of the Instrument and Accessories .... 5
2.3 Instrument Labels ................................................................... 5

3.0 Components Listing ..................................................................... 5

3.1 Electronics Compartment ....................................................... 5
3.2 Electrical Enclosure ................................................................. 5
3.3 User Connections ................................................................... 5
3.4 Wet Section of Enclosure Fittings and Items Listing .................... 6
3.5 The Air Sentinel™ II Controller (Factory Installed) .................... 6
3.6 The Air Dryer/Filter .................................................................. 6

4.0 Installation .................................................................................... 6

4.1 Mounting and Site Selection ................................................... 6
4.2 Plumbing and Air Connections ............................................... 7
4.3 Electrical Connections ............................................................ 7

4.3.1 Low Voltage Connections .............................................. 8

4.3.1.1 Relays ................................................................ 8
4.3.1.2 4-20 mA Analog Output ..................................... 8
4.3.1.3 Modbus ............................................................. 8
4.3.1.4 RMT .................................................................. 8
4.3.1.5 Securing the Glands - Low Voltage .................... 8

4.3.2 Mains Power Connections ............................................. 8

4.3.2.1 Securing the Glands - Mains Power ................... 8

4.4 Hardware Control ................................................................... 8
4.5 Modbus Control ...................................................................... 9
4.6 Securing the Electrical Enclosure .......................................... 10

5.0 Configuration - General Process ................................................. 11

5.1 Instrument Commissioning and Start-Up .............................. 11
5.2 Configuring the SSR-EX ....................................................... 11

5.2.1 Menu Selection Options ............................................... 12

5.2.1.1 Main Menu ....................................................... 12
5.2.1.2 Config Menu .................................................... 12
5.2.1.3 Analog Output Menu ........................................ 13
5.2.1.4 Modbus Menu ................................................. 13
5.2.1.5 Alarms Menu .................................................... 13
5.2.1.6 Units Menu ...................................................... 13
5.2.1.7 Average Menu .................................................. 13
5.2.1.8 Backlight Menu ................................................ 13
5.2.1.9 Cycle Time Menu ............................................. 14
5.2.1.10 Contact Period Menu ..................................... 14
5.2.1.11 Standby Pulse Menu ...................................... 14
5.2.1.12 Restore Defaults Menu ................................... 14
5.2.1.13 Restore Factory Cal Menu ............................. 14
5.2.1.14 About Device Menu ....................................... 14

5.3 System Start-Up ................................................................... 15

5.3.1 Flush Water Sample Line ............................................. 15
5.3.2 Prepare Reagents ........................................................ 15
5.3.3 Remote Start ............................................................... 15

5.4 Typical Cycle ......................................................................... 15
5.5 Observe Operation ............................................................... 15

6.0 Maintenance ............................................................................... 15

6.1 Calibration ............................................................................ 15
6.2 Cuvette Replacement ........................................................... 16
6.3 T-Strainer Cleaning ............................................................... 16
6.4 Adjusting the Pressure Regulator .......................................... 16
6.5 Installing New Reagent in the SSR-EX .................................. 16
6.6 Replacing the Peristaltic Sample Pump Head ....................... 16
6.7 Instrument Storage ............................................................... 16

7.0 Diagnostic/Troubleshooting Chart ............................................... 17
8.0 Error/Alarm Messages and Suggested Actions .......................... 17
9.0 Technical and Customer Assistance ........................................... 17
10.0 Spare Parts Listing ................................................................... 17
11.0 Limited Warranty ...................................................................... 20

Table of Figures

Figure 1 - Instrument Overview ........................................................... 3
Figure 2 - Instrument with Electronics Compartment Open ................ 5
Figure 3 - Close-up of Electrical Compartment ................................... 5
Figure 4 - Low Voltage Connections ................................................... 5
Figure 5 - Wet Chemistry Area of Enclosure ....................................... 6
Figure 6 - Utility Connections .............................................................. 6
Figure 7 - Air/Dryer Filter .................................................................... 6
Figure 8 - Overall Mounting Dimensions of the Instrument .................. 6
Figure 9 - Compression Fitting ........................................................... 7
Figure 10 - Utility Connections ............................................................ 7
Figure 11 - Low Voltage Connections ................................................. 8
Figure 12 - Main Screen ................................................................... 11
Figure 13 - Pressure regulator and T-strainer .................................... 15

Table of Contents

Summary of Contents for HF scientific SSR-Ex 28037

Page 1: ...Model SSR Ex 28037 IOM HF SSR Ex 28037 WARNING Read this Manual BEFORE using this equipment Failure to read and follow all safety and use information can result in death serious personal injury property damage or damage to the equipment Keep this Manual for future reference IOM HF SSR Ex 28037 Rev 5 ...

Page 2: ...verage Menu 13 5 2 1 8 Backlight Menu 13 5 2 1 9 Cycle Time Menu 14 5 2 1 10 Contact Period Menu 14 5 2 1 11 Standby Pulse Menu 14 5 2 1 12 Restore Defaults Menu 14 5 2 1 13 Restore Factory Cal Menu 14 5 2 1 14 About Device Menu 14 5 3 System Start Up 15 5 3 1 Flush Water Sample Line 15 5 3 2 Prepare Reagents 15 5 3 3 Remote Start 15 5 4 Typical Cycle 15 5 5 Observe Operation 15 6 0 Maintenance 15...

Page 3: ...d the Manual This pictorial alerts you to electricity electrocution and shock hazards 1 0 Safety 2 0 Overview This instrument has been specifically designed for TRO measurement and to operate in hazardous atmospheres meeting the IECEx and ATEX ratings as stated in the specifications The instrument uses an IECEx approved purge pressurization controller called the Air Sentinel II Please refer to the...

Page 4: ...ve FKM Polypropylene 316 Stainless Steel Acetal EPDM Silicone Modified PPO Thermoplastic Elastomer Sample Temperature Range 0 C 55 C 32 F 131 F Power Supply 100 to 230VAC 47 63 Hz 240VA Insulation Rating Double Insulated Pollution Degree 2 Overvoltage Category II Enclosure Powder coated steel with windows IP55 rating Environmental Conditions Altitude up to 2000 meters Up to 95 RH non condensing IE...

Page 5: ...nside Front of Electrical Panel Enclosure Warning and informational Front of Unit Informational Front of Unit 2 3 Instrument Labels The following labels should be applied to the outside of the enclosure 3 0 Components Listing 3 1 Electronics Compartment WETTED COMPONENTS COMPARTMENT ACCESSIBLE ANY TIME CONTAINS REAGENT BOTTLES OPTICAL MEASUREMENT COMPONENTS INLET WATER SAMPLE PUMP PERISTALTIC CONN...

Page 6: ...e for use with 6mm tubing if using the supplied fittings for installation ensure that a proper thread sealant is used Element Replacement Indicator The red ring will pop up to show when the element needs to be replaced Figure 7 Air Dryer Filter 4 0 Installation 4 1 Mounting and Site Selection The instrument is designed for wall mounting Choose a location that is easily accessible for operation and...

Page 7: ...valve should be located close to the instrument to allow for periodic maintenance EMERGENCY DRAIN NO CONNECTION NEEDED SAMPLE WATER 6mm connection MAIN DRAIN 12 mm connection PURGE AIR AIR ONLY 6mm connection NOTE IMAGE DEPICTS BOTTOM OF THE ENCLOSURE DO NOT MIX UP THE AIR and WATER CONNECTIONS INSTALLING THE WATER INTO THE AIR CONNECTION WILL VOID THE WARRANTY Figure 10 Utility Connections All we...

Page 8: ...n every bus may require a 120 ohm termination resistor to eliminate the possibilities of signal reflection on the line Do not run RS 485 cables in the same conduit as power Ensure each instrument is not powered when connecting the RS 485 line To prevent damage to the instrument ensure that power is disconnected prior to making connections The Modbus connection is located on the lower right portion...

Page 9: ...he reading if True False 00007 Prime mode Start a prime if True False 4 5 2 Input Status These single bit values are readable from the master The data will be returned with the lowest addressed input status in the least significant bit LSB of the data Unused bits in the data will be set to 0 4 5 2 1 Valid Command s Code Name Broadcast 0x02 Read Input Status No 4 5 2 2 Format 16 bit word format MSB...

Page 10: ... mantissa 4 5 4 3 Valid Addresses 30001 30XXX Address Type Register Function 30001 30002 Float Sensor read ing The meter reading 30003 30004 Float ABS The absorbance 30005 Int Main version Main board software version 30006 Int Display version Display board software version 30007 Int NOT USED 30008 Int Model number 28037 30009 Int Model suffix number Options model dependent 0 30010 Int Reading stat...

Page 11: ...R Ex The SSR Ex is configured using the buttons located on the outside of the electrical enclosure The Mainscreen is shown below in Figure 12 Main Screen Using the UP and DOWN buttons navigate to the desired function shown on the screen Once you have highlighted the desired function press SELECT to display the next menu The Service and Config menus permit access to the processes listed in the char...

Page 12: ...resentative sample to the SSR Ex Every time SERVICE mode is exited all faults are cleared If the original fault or a new fault occurs it will be posted to the display Faults will not stay cleared until the fault condition is no longer detected Select using UP DOWN buttons HOME No Change PRIME CALIBRATE WATER PRIME SEE BELOW CONFIG ANALOG OUTPUT see 4 2 1 3 CONFIG MODBUS see 4 2 1 4 ALARMS see 4 2 ...

Page 13: ...S ANALOG OUTPUT MODBUS ALARMS 5 2 1 4 Modbus Menu 5 2 1 5 Alarms Menu The factory default setting is 9600 8 bit no parity 1 stop bit RTU All parameters are adjustable Make sure the parameters on the Host and the SSR Ex are configured identically Select using UP DOWN buttons These settings allow the user to configure the SSR Ex MODBUS Settings include the MODE BAUD RATE ADDRESS PARITY and BITS Sele...

Page 14: ...n OFF Default setting is ON and default time is 24 Hr This option will restore the factory default settings Screen displays RESET DEFAULTS Pressing the SELECT button will restore factory default settings Before performing a Restore Defaults it is advised to make a listing of any user changed menu options prior to the reset 5 2 1 12 Restore Defaults Menu 5 2 1 11 Standby Pulse Menu RESTORE DEFAULTS...

Page 15: ...e enclosure needs to be accessed for service ensure all power has been removed from a safe location prior to accessing the electrical or powered devices in the electrical enclosure All components in the lower wetted parts section of the enclosure can be accessed for service or routine Figure 13 Pressure regulator and T strainer 6 1 Calibration Calibration kit Cat No 28144S includes 125 ml of zero ...

Page 16: ... when changing the reagents as they are corrosive These reagents may stain clothing After changing the reagents operators should wash their hands Step 1 Press SERVICE to stop the flow of sample water and drain the cuvette Step 2 Ensure the source water is turned off Step 3 Remove both reagent bottles by unscrewing cap assembly Step 4 The buffer is installed on the right and the indicator is instal...

Page 17: ...olatile error Try factory reset Main Board Lost Internal communication loss Check cable connections try factory reset Low Setpoint Alarm Reading below set point Check source water oxidant level High Setpoint Alarm Reading above set point Check source water oxidant level 10 0 Spare Parts Listing Part Kit Name Description Frequency of part or kit change Calibration Kit 28144S Description Includes 12...

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Page 20: ... replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no control In addition the Company shall not be responsible for any costs incidental to the Company s warranty res...

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