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4.2 Plumbing and Air Connections

To avoid injury, death, fire, explosion, leak, or property damage:

•  The fluid waste from the drain connection MUST NEVER 

BE reintroduced into the incoming water stream. HF 

scientific recommends that operators review with local 

authorities concerning the proper disposal of waste 

diluted fluids.

•  All plumbing connections MUST BE made through the 

provided stainless steel connections. Fittings should not 

be modified or substituted.

•  The air line and the water line MUST NOT BE reversed  

in connecting the supplies. Connecting the water source 

to the air line will damage the electronics and void  

the warranty.

•  All connections MUST BE properly installed and sealed  

to ensure water tightness and preserve the ratings of  

the instrument.

•  The drain MUST BE open to the atmosphere for proper 

operation. Ensure the vent drain remains open and is not 

subject to fouling.

All wet and air connections are made with user supplied tubing using 

the compression fittings attached to the SSR-Ex. When using the 

compression fittings, follow these steps:
Step 1:  Unscrew the nut from the applicable connection point.

Step 2:  Remove the nut, front sleeve, and back sleeve from the  

SSR-Ex.

Step 3:  Place the nut, then the back sleeve, and then the front sleeve 

onto the applicable tubing.

Step 4:  Slide the tubing into the open connection point and 

tighten the nut to secure the tubing. Refer to Figure 9. 

Fitting Connections for assistance to assemble the tubing 

connection. Refer to Figure 10 - Utility Connections for 

assistance locating the proper fitting connection on the 

enclosure for the sample to be connected.

Figure 9 - Compression Fitting

When making the plumbing connections, be advised that:

•  The maximum pressure for proper operation is 3 bar (45 PSI).

•  The maximum sample water intake and drainage flow is  

150 ml/minute.

•  The maximum allowable fluid temperature is 55°C (131°F).

•  The sample water supply does not need to be pressurized.  

The SSR-Ex incorporates a pressure regulator at the water 

supply inlet.

•  In order to ensure that the sample measured is representative of 

the ballast water, keep sample pipe runs as short as possible.

•  A water shut off valve should be located close to the instrument 

to allow for periodic maintenance.

•  An air shut off valve should be located close to the instrument to 

allow for periodic maintenance.

EMERGENCY DRAIN (NO CONNECTION 
NEEDED)

SAMPLE WATER (6mm connection) 

MAIN DRAIN (12 mm connection) 
PURGE AIR (AIR ONLY 6mm  
connection)

NOTE: IMAGE DEPICTS BOTTOM OF 
THE ENCLOSURE.

DO NOT MIX UP THE AIR and WATER 
CONNECTIONS. INSTALLING THE 
WATER INTO THE AIR CONNECTION 
WILL VOID THE WARRANTY.

Figure 10 - Utility Connections

 

All wet and air connections are made with user supplied OD tubing 

using the compression fittings attached to the SSR-Ex. All air and water 

tubing connected to the instrument is to be supplied by others. When 

using the compression fittings, see Figure 9 - Compression Fitting and 

then follow these steps:

Do not connect sample water line to the purge air connection. 
Plumbing Connections

Step 1:    Connect the sample water line to the SSR-Ex using the 6 mm 

OD fitting on the bottom of the enclosure. Reference Figure 

10 - Utility Connections.

Step 2:    Connect the main drain line to the SSR-Ex using the 12 mm 

OD fitting on the bottom of the enclosure.

Reference Figure 10 - Utility Connections. There is no tubing 

connection for the emergency drain.

Air Connection

Step 1:    Install the air/filter dryer assembly by mounting it in 

a convenient location near the SSR-Ex between the 

compressed air supply and the SSR-Ex.

Step 2:    Connect the compressed air supply to the air/filter dryer 

assembly intake.

Step 3:    Connect the air supply tubing from the air/filter dryer 

assembly output to the SSR-Ex using the 6 mm OD fitting 

on the bottom of the enclosure. Reference Figure 10 - Utility 

Connections.

4.3 Electrical Connections

The power must be provided by a safe remote location. All 

power must be removed from a safe location while the electrical 

compartment access is open. Do not reconnect power until the 

electrical compartment access is closed and all captive Philips 

screws have been replaced and tightened appropriately.
All electrical connections are located in the upper electrical 

compartment. The electrical compartment access at the front 

can and should only be opened during installation. No power 

should be applied until the electrical compartment access is 

closed and sealed.

The SSR-Ex has two types of electrical connections. First, the mains 

power connection, which connects to the Air Sentinel II through the 

cable gland on the left side of the SSR-Ex. Second, the low voltage 

connections, which are made through the cable glands on the right 

side of the SSR-Ex.

Summary of Contents for HF scientific SSR-Ex 28037

Page 1: ...Model SSR Ex 28037 IOM HF SSR Ex 28037 WARNING Read this Manual BEFORE using this equipment Failure to read and follow all safety and use information can result in death serious personal injury property damage or damage to the equipment Keep this Manual for future reference IOM HF SSR Ex 28037 Rev 5 ...

Page 2: ...verage Menu 13 5 2 1 8 Backlight Menu 13 5 2 1 9 Cycle Time Menu 14 5 2 1 10 Contact Period Menu 14 5 2 1 11 Standby Pulse Menu 14 5 2 1 12 Restore Defaults Menu 14 5 2 1 13 Restore Factory Cal Menu 14 5 2 1 14 About Device Menu 14 5 3 System Start Up 15 5 3 1 Flush Water Sample Line 15 5 3 2 Prepare Reagents 15 5 3 3 Remote Start 15 5 4 Typical Cycle 15 5 5 Observe Operation 15 6 0 Maintenance 15...

Page 3: ...d the Manual This pictorial alerts you to electricity electrocution and shock hazards 1 0 Safety 2 0 Overview This instrument has been specifically designed for TRO measurement and to operate in hazardous atmospheres meeting the IECEx and ATEX ratings as stated in the specifications The instrument uses an IECEx approved purge pressurization controller called the Air Sentinel II Please refer to the...

Page 4: ...ve FKM Polypropylene 316 Stainless Steel Acetal EPDM Silicone Modified PPO Thermoplastic Elastomer Sample Temperature Range 0 C 55 C 32 F 131 F Power Supply 100 to 230VAC 47 63 Hz 240VA Insulation Rating Double Insulated Pollution Degree 2 Overvoltage Category II Enclosure Powder coated steel with windows IP55 rating Environmental Conditions Altitude up to 2000 meters Up to 95 RH non condensing IE...

Page 5: ...nside Front of Electrical Panel Enclosure Warning and informational Front of Unit Informational Front of Unit 2 3 Instrument Labels The following labels should be applied to the outside of the enclosure 3 0 Components Listing 3 1 Electronics Compartment WETTED COMPONENTS COMPARTMENT ACCESSIBLE ANY TIME CONTAINS REAGENT BOTTLES OPTICAL MEASUREMENT COMPONENTS INLET WATER SAMPLE PUMP PERISTALTIC CONN...

Page 6: ...e for use with 6mm tubing if using the supplied fittings for installation ensure that a proper thread sealant is used Element Replacement Indicator The red ring will pop up to show when the element needs to be replaced Figure 7 Air Dryer Filter 4 0 Installation 4 1 Mounting and Site Selection The instrument is designed for wall mounting Choose a location that is easily accessible for operation and...

Page 7: ...valve should be located close to the instrument to allow for periodic maintenance EMERGENCY DRAIN NO CONNECTION NEEDED SAMPLE WATER 6mm connection MAIN DRAIN 12 mm connection PURGE AIR AIR ONLY 6mm connection NOTE IMAGE DEPICTS BOTTOM OF THE ENCLOSURE DO NOT MIX UP THE AIR and WATER CONNECTIONS INSTALLING THE WATER INTO THE AIR CONNECTION WILL VOID THE WARRANTY Figure 10 Utility Connections All we...

Page 8: ...n every bus may require a 120 ohm termination resistor to eliminate the possibilities of signal reflection on the line Do not run RS 485 cables in the same conduit as power Ensure each instrument is not powered when connecting the RS 485 line To prevent damage to the instrument ensure that power is disconnected prior to making connections The Modbus connection is located on the lower right portion...

Page 9: ...he reading if True False 00007 Prime mode Start a prime if True False 4 5 2 Input Status These single bit values are readable from the master The data will be returned with the lowest addressed input status in the least significant bit LSB of the data Unused bits in the data will be set to 0 4 5 2 1 Valid Command s Code Name Broadcast 0x02 Read Input Status No 4 5 2 2 Format 16 bit word format MSB...

Page 10: ... mantissa 4 5 4 3 Valid Addresses 30001 30XXX Address Type Register Function 30001 30002 Float Sensor read ing The meter reading 30003 30004 Float ABS The absorbance 30005 Int Main version Main board software version 30006 Int Display version Display board software version 30007 Int NOT USED 30008 Int Model number 28037 30009 Int Model suffix number Options model dependent 0 30010 Int Reading stat...

Page 11: ...R Ex The SSR Ex is configured using the buttons located on the outside of the electrical enclosure The Mainscreen is shown below in Figure 12 Main Screen Using the UP and DOWN buttons navigate to the desired function shown on the screen Once you have highlighted the desired function press SELECT to display the next menu The Service and Config menus permit access to the processes listed in the char...

Page 12: ...resentative sample to the SSR Ex Every time SERVICE mode is exited all faults are cleared If the original fault or a new fault occurs it will be posted to the display Faults will not stay cleared until the fault condition is no longer detected Select using UP DOWN buttons HOME No Change PRIME CALIBRATE WATER PRIME SEE BELOW CONFIG ANALOG OUTPUT see 4 2 1 3 CONFIG MODBUS see 4 2 1 4 ALARMS see 4 2 ...

Page 13: ...S ANALOG OUTPUT MODBUS ALARMS 5 2 1 4 Modbus Menu 5 2 1 5 Alarms Menu The factory default setting is 9600 8 bit no parity 1 stop bit RTU All parameters are adjustable Make sure the parameters on the Host and the SSR Ex are configured identically Select using UP DOWN buttons These settings allow the user to configure the SSR Ex MODBUS Settings include the MODE BAUD RATE ADDRESS PARITY and BITS Sele...

Page 14: ...n OFF Default setting is ON and default time is 24 Hr This option will restore the factory default settings Screen displays RESET DEFAULTS Pressing the SELECT button will restore factory default settings Before performing a Restore Defaults it is advised to make a listing of any user changed menu options prior to the reset 5 2 1 12 Restore Defaults Menu 5 2 1 11 Standby Pulse Menu RESTORE DEFAULTS...

Page 15: ...e enclosure needs to be accessed for service ensure all power has been removed from a safe location prior to accessing the electrical or powered devices in the electrical enclosure All components in the lower wetted parts section of the enclosure can be accessed for service or routine Figure 13 Pressure regulator and T strainer 6 1 Calibration Calibration kit Cat No 28144S includes 125 ml of zero ...

Page 16: ... when changing the reagents as they are corrosive These reagents may stain clothing After changing the reagents operators should wash their hands Step 1 Press SERVICE to stop the flow of sample water and drain the cuvette Step 2 Ensure the source water is turned off Step 3 Remove both reagent bottles by unscrewing cap assembly Step 4 The buffer is installed on the right and the indicator is instal...

Page 17: ...olatile error Try factory reset Main Board Lost Internal communication loss Check cable connections try factory reset Low Setpoint Alarm Reading below set point Check source water oxidant level High Setpoint Alarm Reading above set point Check source water oxidant level 10 0 Spare Parts Listing Part Kit Name Description Frequency of part or kit change Calibration Kit 28144S Description Includes 12...

Page 18: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ...

Page 19: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ...

Page 20: ... replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no control In addition the Company shall not be responsible for any costs incidental to the Company s warranty res...

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