Watkiss Automation BookMaster, Service Manual

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c-ii Watkiss BookMaster Service Manual - Issue 1 - 14/12/00
3.2.12 Drive Motor Replacement .............................................. 30
3.2.13 PCB Removal and Fitting - General Comments .............. 31
3.2.14 Guard Switch Adjustment .............................................. 31
3.2.15 Fold Roller Spacer Rings................................................ 31
3.3 BookMaster Pro ..................................................... 32
3.3.1 Axis Home Position Calibration - Sidelays ....................... 33
3.3.2 Axis Home Position Calibration - Fold.............................. 33
3.3.3 Top Jog Belt Calibration ................................................... 34
3.3.4 Top Jog Belt Clutch Replacement .................................... 35
3.4 TrimMaster Standard ............................................... 36
3.4.1 Cycling the TrimMaster by Hand ...................................... 36
3.4.2 Conveyor Clamp Adjustment............................................ 36
3.4.3 Squaring the Trim Stop.................................................... 37
3.4.4 Infeed Conveyor Pivot Point and Removal ....................... 38
3.4.5 Replacing Infeed Conveyor Belts...................................... 38
3.4.6 Replacing Main Conveyor Belt ......................................... 39
3.4.7 Replacing Waste Conveyor Belt ....................................... 40
3.4.8 Centralising Waste Conveyor Belt .................................... 41
3.4.9 Removing and Regrinding the Trimmer Blade ................. 42
3.4.10 Blade and Anvil Grinding Instructions ............................ 46
3.5 TrimMaster Pro ..................................................... 46
3.5.1 Trim Axis Home Position Calibration ............................... 46
4 Electronics & Software
4.1 Connection Diagrams .............................................. 49
4.2 PCBs .................................................................. 62
4.2.1 900-141c, Eco-Vario Interface Board ............................... 62
4.2.2 900-152b, Position Motor Control Board (PIC)................ 63
4.2.3 900-155b, Auto VTR Control Board ................................. 64
4.2.4 900-156, Staple Head Control Board ............................... 65
4.2.5 900-157, BookMaster Pro Main Control Board ................ 66
4.2.6 900-164, BookMaster Interface Board ............................. 67
4.2.7 900-165a, BookMaster Clinch Drive................................. 67
4.2.8 900-168, BookMaster Standard Main Control Board ....... 68
4.3 BookMaster Pro Software ......................................... 68
4.3.1 Loading Software ............................................................. 69
4.3.2 Terminal Emulator Mode.................................................. 69
5 Machine Inspections
6 Routine Maintenance
7 Installation
7.1 General Considerations ............................................ 97
7.2 Connecting the BookMaster and TrimMaster ................... 97