Waterworld 4.0 kW Manual Download Page 9

16

17

Safety instructions for the batteries

Follow all safety instructions regarding the used batteries in the battery 

manufacturer’s manual.

Safety instructions for use

DANGER!

•  Do not use the WaterWorld system if the battery is damaged and inform the supplier or 

system installer.

• 

Do not store flammable objects near the battery.

• 

Never smoke and avoid sparks or flames near the batteries

•  Ensure you have enough water on hand; if battery acid comes into contact with the skin or 

eyes, rinse immediately with water and seek medical assistance.

•  Use only charging cables that are suitable for outdoor use..

•  Always fully unroll the reel from a 230 Volt power outlet if you are using it.

•  Avoid strong mechanical forces on the batteries and cables of the system.

•  Remove metal jewelry and watches before starting work on batteries or in the vicinity of 

batteries, and always use insulated tools for this.

•  Never short-circuit batteries. Ensure that tools and metal objects never come into contact 

with the battery, as this can cause sparks, or even an explosion or fire.

•  When connecting the battery, pay attention to the correct polarity and ensure well-connected, 

secure attachment of the connections.

•  Never reverse the polarity. 

• 

When connecting the batteries, make sure to first connect the red positive cable and then the 

black negative cable.

• 

When disconnecting the batteries, make sure to first disconnect the black negative cable and 

then the red positive cable.

•  Battery terminals must be clean, free of corrosion, and covered with terminal caps.

•  Do not place batteries in an inadequately ventilated space. When placing batteries in a locker, 

proper ventilation must be provided.

•  Connect only identical batteries (type, capacity, age).

 

•  Connect only batteries with identical state of charge.

•  Ensure that battery terminals always make optimal contact with the cable eyes to which they 

are connected.

• 

Do not connect other consumers (e.g., fish finders, lights, radios, etc.) to the same battery 

bank that powers the motors.

•  As soon as one battery fails, we recommend replacing the remaining batteries as well.

• 

Always switch off the system using the main switch during work on batteries.

CAUTION! Always prevent stainless steel washers from being between the battery post and the 

connected cable.

More information about the batteries can be found in the manual 48-6500 and 48/35 charger at 

www.ww-el.com.

Read this manual thoroughly.

• 

The WaterWorld system may only be used by qualified individuals who are also physically 

and mentally fit.

•  Always adhere to the national regulations and rules of a country.

•  Keep the propulsion system and controls out of the reach of children or individuals who may 

not handle them properly.

•  Have the operation and safety regulations of the entire system explained to you by the 

shipyard or installer.

•  Inspect the system for mechanical damage before departure.

•  Check the condition and operation of all functions of the WaterWorld system at the start of 

each journey at low speed.

•  Only operate a system that is in technically perfect condition.

• 

Ensure that the batteries are sufficiently charged.

•  Make sure you are familiar with all controls of the WaterWorld system. You should also be 

able to stop the system quickly if necessary.

•  As the operator of the boat, you are responsible for the safety of the people on board and for 

all boats and individuals in your vicinity. Therefore, observe the basic rules of boating.

•  Particular caution is required when there are people in the water, even when driving at low 

speeds.

•  Gather information about the area where you will be sailing before departure and consider 

the weather forecasts and sea conditions.

•  Ensure that you are familiar with the area where you will be sailing before departure because 

the range indicated by the onboard computer does not account for wind, currents, and sailing 

direction.

• 

Plan sufficient buffer for the required range..

• 

Depending on the size of the boat, ensure that specific safety equipment is available and 

accessible (life jackets, anchor, paddle, communication devices, etc.).

•  Be cautious of people in the water.

Summary of Contents for 4.0 kW

Page 1: ...MANUAL Installation of the inboard engines of Waterworld...

Page 2: ...and user friendly propulsion system that you can enjoy using We strive to continually improve WaterWorld propulsion systems If you have any comments about the design or use of the system we would grea...

Page 3: ...le lever display and ignition switch Setting up the display Setting up the controller for different voltage lithium batteries Testing and commissioning p 30 p 30 p 32 p 33 6 OPERATION OF THE ENGINE St...

Page 4: ...engines should be carried out by specialized and skilled installers who comply with applicable laws and regulations in conjunction with the safety considerations mentioned in this manual Keep this man...

Page 5: ...otor controller and on the side of the motor It contains the manufacturer model number and the unique serial number of the motor or controller The serial number starts with the letters WW CAUTION Neve...

Page 6: ...essential however that enough cold air can enter and warm air can be expelled A smoothly running and well aligned propeller shaft system A heavy running propeller shaft system will cause the following...

Page 7: ...The supplier whether it s WaterWorld the seller or the manufacturer accepts no liability for any damage to the buyer or any possible claims from third parties resulting from the use of the propulsion...

Page 8: ...o run out the motor will automatically reduce power allowing you to sail longer and seek a safe harbor at a low speed Ignition switch used to disable the system in case of danger Always switch it off...

Page 9: ...os etc to the same battery bank that powers the motors As soon as one battery fails we recommend replacing the remaining batteries as well Always switch off the system using the main switch during wor...

Page 10: ...ler shaft not included In the image you can see the flange It should only be removed if necessary using a pulley puller Never hit the flange with a hammer In case of continuous operation at 10 kW or 2...

Page 11: ...able if necessary CAUTION Not included in the standard scope of delivery are vibration dampers fuse with fuse holder for the battery cables main switch and battery pack with charger From 2022 WaterWor...

Page 12: ...diagram inboard from 2022 WW BUS RJ45 End resistor Fuse 200A Throttle WW BUS RJ45 Main Switch End resistor Fuse 200A Ignition switch Main fuse Main power Battery Link WW Battery 48V Data RS 485 Inboa...

Page 13: ...le You can find more information about cable thickness on page 27 of this manual If you are going to use cable lengths longer than 5 meters we recommend using thicker wiring The motor and controller a...

Page 14: ...y type and usage in a boat WARNING When placing the charger carefully consider the same factors as with the motor and batteries Moisture accessibility wiring ventilation etc Recommended cable thicknes...

Page 15: ...r Install the throttle lever in a suitable location easily accessible for the driver 1 2 WARNING Ensure that the throttle lever is mounted in a way that crew members on the boat cannot easily bump int...

Page 16: ...your battery manufacturer provides only a C20 and or C5 value then enter the average of C5 and C20 for C10 and fill in half of the C5 value for the C1 value Example C20 400 Ah C10 350 Ah between C20 a...

Page 17: ...is in the off position Ensure that the throttle lever is in the neutral position If not the display will provide a notification Turn the main switch to on or I Turn the ignition key to the right to tu...

Page 18: ...is in the neutral position Ensure that you have ample space to set sail or that the boat is securely moored to test the system Turn the main switch to on or I Turn the ignition key to the right to tur...

Page 19: ...op het zonnetje te tikken kunt u de helderheid van het scherm instellen If your battery charger has turned off after charging and the indication shows a full battery 100 the motor controller records...

Page 20: ...d the electronics have become wet dry them and contact your installer Do not turn on the system in this situation If excessive condensation occurs in areas where WaterWorld components are installed it...

Page 21: ...alance in the motor propeller shaft system The correct settings of the display Winter Storage During and after winter storage the same recommended checks mentioned in the previous inspections apply Pa...

Page 22: ...an depending on the motor type Control of the electric motor Sensor less Control Lever Type WaterWorld Basic control Controller Based on rotation and hall sensors WW 017 Potentiometer hall sensor for...

Page 23: ...ls at speeds slower than 10 km h 14 x 9 3 blade propeller 13 x 10 3 blade propeller For a 7 5 kW motor and a boat that travels faster than 10 km h 14 x 9 4 blade propeller 13 x 10 4 blade propeller 15...

Page 24: ...emp The temperature sensor in the engine block measures a temperature above 130 C Error Codes Code Controller E00 Engine_Error_None no error E02 Engine_Error_Motor_Hot Stator over temperature engine o...

Page 25: ...rmation My engine vibrates and or makes too much noise There can be various causes for this which you can eliminate one by one the engine is not properly aligned with the propeller shaft the engine is...

Page 26: ...y Water World Electronics BV Water World Electronics BV decides whether defective parts will be repaired or replaced Distributors and dealers performing repair work on WaterWorld engines do not have t...

Page 27: ...os of the system and the overall situation that may aid in the evaluation The supplier may ask you to perform a series of checks on the system first to better assess the complaint Please note that inc...

Page 28: ...A06045 cable and RJ45 cables are required The Raymarine Axiom multifunction display comes with a shorter version of the A06045 cable The illustration below provides a representation of the cable conne...

Page 29: ...Electronics B V Issued by S Strampel Sebastiaan Function Managing Director Owner WaterWorld Electronics Weerdijk 14 8375 AX Oldemarkt The Netherlands info ww el com 31 561 451 636 www ww el com Rev 0...

Page 30: ...Questions Feel free to contact us Contact Information Water World Electronics Weerdijk 14 8375 AX Oldemarkt info ww el com Telephone 31 0 561 451 636 WW 9302EN241...

Reviews: