Waterworld 4.0 kW Manual Download Page 4 | Manualshive

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Waterworld 4.0 kW Manual Download Page 4

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1. INTRODUCTION

Use of this manual

This manual contains essential information for the safe use of WaterWorld electric propulsion

systems. Maintenance and troubleshooting procedures are covered in this manual.

It is imperative that anyone installing this system, as well as anyone operating the motor, familiarizes

themselves with the manual and meticulously follows the warnings and safety instructions outlined

in this document.

Installation and maintenance of WaterWorld engines should be carried out by specialized and

skilled installers who comply with applicable laws and regulations, in conjunction with the safety

considerations mentioned in this manual.

Keep this manual with your system in a safe and easily accessible place!

Warnings and symbols

A warning indicates the risk of potential injury to the user/

installer or substantial material damage if the user or installer

does not avoid this risk.

DANGER

Special information, respective instructions, and prohibitions

regarding damage prevention.

WARNING!

CAUTION! Instructions that require extra attention and must be followed.

CAUTION!

Use of this manual

Warnings and symbols

Serial numbers

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Summary of Contents for 4.0 kW

Page 1: ...MANUAL Installation of the inboard engines of Waterworld...

Page 2: ...and user friendly propulsion system that you can enjoy using We strive to continually improve WaterWorld propulsion systems If you have any comments about the design or use of the system we would grea...

Page 3: ...le lever display and ignition switch Setting up the display Setting up the controller for different voltage lithium batteries Testing and commissioning p 30 p 30 p 32 p 33 6 OPERATION OF THE ENGINE St...

Page 4: ...engines should be carried out by specialized and skilled installers who comply with applicable laws and regulations in conjunction with the safety considerations mentioned in this manual Keep this man...

Page 5: ...otor controller and on the side of the motor It contains the manufacturer model number and the unique serial number of the motor or controller The serial number starts with the letters WW CAUTION Neve...

Page 6: ...essential however that enough cold air can enter and warm air can be expelled A smoothly running and well aligned propeller shaft system A heavy running propeller shaft system will cause the following...

Page 7: ...The supplier whether it s WaterWorld the seller or the manufacturer accepts no liability for any damage to the buyer or any possible claims from third parties resulting from the use of the propulsion...

Page 8: ...o run out the motor will automatically reduce power allowing you to sail longer and seek a safe harbor at a low speed Ignition switch used to disable the system in case of danger Always switch it off...

Page 9: ...os etc to the same battery bank that powers the motors As soon as one battery fails we recommend replacing the remaining batteries as well Always switch off the system using the main switch during wor...

Page 10: ...ler shaft not included In the image you can see the flange It should only be removed if necessary using a pulley puller Never hit the flange with a hammer In case of continuous operation at 10 kW or 2...

Page 11: ...able if necessary CAUTION Not included in the standard scope of delivery are vibration dampers fuse with fuse holder for the battery cables main switch and battery pack with charger From 2022 WaterWor...

Page 12: ...diagram inboard from 2022 WW BUS RJ45 End resistor Fuse 200A Throttle WW BUS RJ45 Main Switch End resistor Fuse 200A Ignition switch Main fuse Main power Battery Link WW Battery 48V Data RS 485 Inboa...

Page 13: ...le You can find more information about cable thickness on page 27 of this manual If you are going to use cable lengths longer than 5 meters we recommend using thicker wiring The motor and controller a...

Page 14: ...y type and usage in a boat WARNING When placing the charger carefully consider the same factors as with the motor and batteries Moisture accessibility wiring ventilation etc Recommended cable thicknes...

Page 15: ...r Install the throttle lever in a suitable location easily accessible for the driver 1 2 WARNING Ensure that the throttle lever is mounted in a way that crew members on the boat cannot easily bump int...

Page 16: ...your battery manufacturer provides only a C20 and or C5 value then enter the average of C5 and C20 for C10 and fill in half of the C5 value for the C1 value Example C20 400 Ah C10 350 Ah between C20 a...

Page 17: ...is in the off position Ensure that the throttle lever is in the neutral position If not the display will provide a notification Turn the main switch to on or I Turn the ignition key to the right to tu...

Page 18: ...is in the neutral position Ensure that you have ample space to set sail or that the boat is securely moored to test the system Turn the main switch to on or I Turn the ignition key to the right to tur...

Page 19: ...op het zonnetje te tikken kunt u de helderheid van het scherm instellen If your battery charger has turned off after charging and the indication shows a full battery 100 the motor controller records...

Page 20: ...d the electronics have become wet dry them and contact your installer Do not turn on the system in this situation If excessive condensation occurs in areas where WaterWorld components are installed it...

Page 21: ...alance in the motor propeller shaft system The correct settings of the display Winter Storage During and after winter storage the same recommended checks mentioned in the previous inspections apply Pa...

Page 22: ...an depending on the motor type Control of the electric motor Sensor less Control Lever Type WaterWorld Basic control Controller Based on rotation and hall sensors WW 017 Potentiometer hall sensor for...

Page 23: ...ls at speeds slower than 10 km h 14 x 9 3 blade propeller 13 x 10 3 blade propeller For a 7 5 kW motor and a boat that travels faster than 10 km h 14 x 9 4 blade propeller 13 x 10 4 blade propeller 15...

Page 24: ...emp The temperature sensor in the engine block measures a temperature above 130 C Error Codes Code Controller E00 Engine_Error_None no error E02 Engine_Error_Motor_Hot Stator over temperature engine o...

Page 25: ...rmation My engine vibrates and or makes too much noise There can be various causes for this which you can eliminate one by one the engine is not properly aligned with the propeller shaft the engine is...

Page 26: ...y Water World Electronics BV Water World Electronics BV decides whether defective parts will be repaired or replaced Distributors and dealers performing repair work on WaterWorld engines do not have t...

Page 27: ...os of the system and the overall situation that may aid in the evaluation The supplier may ask you to perform a series of checks on the system first to better assess the complaint Please note that inc...

Page 28: ...A06045 cable and RJ45 cables are required The Raymarine Axiom multifunction display comes with a shorter version of the A06045 cable The illustration below provides a representation of the cable conne...

Page 29: ...Electronics B V Issued by S Strampel Sebastiaan Function Managing Director Owner WaterWorld Electronics Weerdijk 14 8375 AX Oldemarkt The Netherlands info ww el com 31 561 451 636 www ww el com Rev 0...

Page 30: ...Questions Feel free to contact us Contact Information Water World Electronics Weerdijk 14 8375 AX Oldemarkt info ww el com Telephone 31 0 561 451 636 WW 9302EN241...

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