Waterworld 4.0 kW Manual Download Page 7

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3. SAFETY

Read and heed the safety and warning instructions in this manual!

• 

Adhere to local laws and regulations and the required qualification certificates.

•  Disregarding the instructions can result in injury and material damage. Water World 

Electronics cannot be held liable for damage arising from actions conflicting with this manual.

•  The propulsion system must operate at the prescribed voltage..

•  In the default setting, this is 48 volts nominal. Minimum 42 volts, maximum 60 volts.

• 

There is a special setting for specific lithium batteries that operate at a lower nominal 

voltage of 44 volts. In this setting, the minimum is 37 volts, see page 25.

•  The system is exclusively intended for propelling boats. The manufacturer cannot be held 

liable for any other use, and the warranty is void in all cases.

•  Keep the electronics away from water.

•  Installation and repair must only be carried out by an authorized installer designated by 

WaterWorld.

•  Use only original or recommended WaterWorld accessories and/or spare parts.

•  If the propulsion system needs to be repaired, only original replacement parts should be 

used. The use of non-standard parts may result in serious injury or damage and void further 

warranty.

•  Replacing the batteries should only be done by an authorized installer.

•  The user is responsible for regularly ensuring the proper operation of the propulsion system 

and the batteries. The manufacturer is not liable for any damage resulting from the incorrect 

functioning of the propulsion system.

•  The supplier, whether it’s WaterWorld, the seller, or the manufacturer, accepts no liability 

for any damage to the buyer, or any possible claims from third parties resulting from (the 

use of) the propulsion system, whether direct or indirect, consequential, environmental, 

auditory, business, or immaterial damage, or incorrect advice, unless the damage is due to 

gross negligence or negligence on the part of the supplier.

•  Before use, you must consider the legislation in the respective country, either at the location 

where the propulsion system is located. The buyer is hereby responsible for complying with 

all, if any, legal precautions at the location where the propulsion system is used, regardless 

of whether the propulsion system is operational at that time. This includes measures for fire 

safety, as well as ensuring the safety of others in the vicinity of the propulsion system.

•  The manufacturer reserves the rights and powers granted to it under European law. Imitation 

or counterfeiting of the device is explicitly not allowed.

• 

For  different  battery  packs,  such  as  lithium  batteries,  it  is  recommended  to  contact  your 

supplier beforehand.

•  Do not perform independent repair work on the WaterWorld system.

•  Do not wear jewelry or loose clothing near the driveshaft or propeller. Tie back long hair.

•  Never touch severed, torn cables, or visibly damaged components.

•  Do not lift the WaterWorld system alone and use a suitable lifting device.

•  Check while sailing that the risk of the propeller hitting the bottom is ruled out.

General guidelines

General guidelines

Safety features of the propulsion system

Safety instructions for the propulsion system

Safety instructions for the batteries

Safety instructions for use

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Summary of Contents for 4.0 kW

Page 1: ...MANUAL Installation of the inboard engines of Waterworld...

Page 2: ...and user friendly propulsion system that you can enjoy using We strive to continually improve WaterWorld propulsion systems If you have any comments about the design or use of the system we would grea...

Page 3: ...le lever display and ignition switch Setting up the display Setting up the controller for different voltage lithium batteries Testing and commissioning p 30 p 30 p 32 p 33 6 OPERATION OF THE ENGINE St...

Page 4: ...engines should be carried out by specialized and skilled installers who comply with applicable laws and regulations in conjunction with the safety considerations mentioned in this manual Keep this man...

Page 5: ...otor controller and on the side of the motor It contains the manufacturer model number and the unique serial number of the motor or controller The serial number starts with the letters WW CAUTION Neve...

Page 6: ...essential however that enough cold air can enter and warm air can be expelled A smoothly running and well aligned propeller shaft system A heavy running propeller shaft system will cause the following...

Page 7: ...The supplier whether it s WaterWorld the seller or the manufacturer accepts no liability for any damage to the buyer or any possible claims from third parties resulting from the use of the propulsion...

Page 8: ...o run out the motor will automatically reduce power allowing you to sail longer and seek a safe harbor at a low speed Ignition switch used to disable the system in case of danger Always switch it off...

Page 9: ...os etc to the same battery bank that powers the motors As soon as one battery fails we recommend replacing the remaining batteries as well Always switch off the system using the main switch during wor...

Page 10: ...ler shaft not included In the image you can see the flange It should only be removed if necessary using a pulley puller Never hit the flange with a hammer In case of continuous operation at 10 kW or 2...

Page 11: ...able if necessary CAUTION Not included in the standard scope of delivery are vibration dampers fuse with fuse holder for the battery cables main switch and battery pack with charger From 2022 WaterWor...

Page 12: ...diagram inboard from 2022 WW BUS RJ45 End resistor Fuse 200A Throttle WW BUS RJ45 Main Switch End resistor Fuse 200A Ignition switch Main fuse Main power Battery Link WW Battery 48V Data RS 485 Inboa...

Page 13: ...le You can find more information about cable thickness on page 27 of this manual If you are going to use cable lengths longer than 5 meters we recommend using thicker wiring The motor and controller a...

Page 14: ...y type and usage in a boat WARNING When placing the charger carefully consider the same factors as with the motor and batteries Moisture accessibility wiring ventilation etc Recommended cable thicknes...

Page 15: ...r Install the throttle lever in a suitable location easily accessible for the driver 1 2 WARNING Ensure that the throttle lever is mounted in a way that crew members on the boat cannot easily bump int...

Page 16: ...your battery manufacturer provides only a C20 and or C5 value then enter the average of C5 and C20 for C10 and fill in half of the C5 value for the C1 value Example C20 400 Ah C10 350 Ah between C20 a...

Page 17: ...is in the off position Ensure that the throttle lever is in the neutral position If not the display will provide a notification Turn the main switch to on or I Turn the ignition key to the right to tu...

Page 18: ...is in the neutral position Ensure that you have ample space to set sail or that the boat is securely moored to test the system Turn the main switch to on or I Turn the ignition key to the right to tur...

Page 19: ...op het zonnetje te tikken kunt u de helderheid van het scherm instellen If your battery charger has turned off after charging and the indication shows a full battery 100 the motor controller records...

Page 20: ...d the electronics have become wet dry them and contact your installer Do not turn on the system in this situation If excessive condensation occurs in areas where WaterWorld components are installed it...

Page 21: ...alance in the motor propeller shaft system The correct settings of the display Winter Storage During and after winter storage the same recommended checks mentioned in the previous inspections apply Pa...

Page 22: ...an depending on the motor type Control of the electric motor Sensor less Control Lever Type WaterWorld Basic control Controller Based on rotation and hall sensors WW 017 Potentiometer hall sensor for...

Page 23: ...ls at speeds slower than 10 km h 14 x 9 3 blade propeller 13 x 10 3 blade propeller For a 7 5 kW motor and a boat that travels faster than 10 km h 14 x 9 4 blade propeller 13 x 10 4 blade propeller 15...

Page 24: ...emp The temperature sensor in the engine block measures a temperature above 130 C Error Codes Code Controller E00 Engine_Error_None no error E02 Engine_Error_Motor_Hot Stator over temperature engine o...

Page 25: ...rmation My engine vibrates and or makes too much noise There can be various causes for this which you can eliminate one by one the engine is not properly aligned with the propeller shaft the engine is...

Page 26: ...y Water World Electronics BV Water World Electronics BV decides whether defective parts will be repaired or replaced Distributors and dealers performing repair work on WaterWorld engines do not have t...

Page 27: ...os of the system and the overall situation that may aid in the evaluation The supplier may ask you to perform a series of checks on the system first to better assess the complaint Please note that inc...

Page 28: ...A06045 cable and RJ45 cables are required The Raymarine Axiom multifunction display comes with a shorter version of the A06045 cable The illustration below provides a representation of the cable conne...

Page 29: ...Electronics B V Issued by S Strampel Sebastiaan Function Managing Director Owner WaterWorld Electronics Weerdijk 14 8375 AX Oldemarkt The Netherlands info ww el com 31 561 451 636 www ww el com Rev 0...

Page 30: ...Questions Feel free to contact us Contact Information Water World Electronics Weerdijk 14 8375 AX Oldemarkt info ww el com Telephone 31 0 561 451 636 WW 9302EN241...

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