Waterous PB18 Series Operation Instructions Manual Download Page 9

OPERATION AND MAINTENANCE

Page 8 of 20

6.

Return the priming lever to the “RUN” position.

7.

Open the discharge valve if so equipped.

When a PB18 pump is used from draft in below freezing
weather, the following shut-down procedure should be
used:

1.

When pumping is completed and discharge hose dis‐
connected, move the priming lever to the “PRIME”
position to drain the intake and the priming line back
into the water supply.

2.

Disconnect the intake hose. Start the engine and op‐
erate the primer until no more water comes out.

3.

Stop the engine and open the volute drain.

Operating the Pump

The pump performance can be varied by:

1.

Controlling a discharge valve or nozzle. Opening the
valve increases flow and decreases discharge pres‐
sure.

2.

Controlling engine speed via the throttle control. In‐
creasing the engine speed increases the discharge
pressure and flow.

 WARNING

!

Pump Overheating.
May cause personal injury or pump damage.

When operating the pump, be sure to open the dis‐
charge valve slightly to prevent the pump from over‐
heating. If the pump runs even for a few minutes
completely closed it may heat the water enough to
scald someone when the valve is opened. Overheating
can damage the seals and other pump parts.

CAUTION

Freezing water hazard. 
May cause damage to the pump.

If the pump is exposed to freezing temperatures, drain
all water from pump, lines and accessories.

 WARNING

!

Pressure Hazard.
May cause personal injury.

When the pump stops there is no stored pressure but
there could be pressure in the hoses. Use care when
disconnecting hoses and allow any residual pressure
to bleed off before uncoupling.

Pumping from Water Tank

1.

Open valves in piping between water tank and pump
intake, and the discharge valve.

2.

Allow about 30 seconds for water to flow into pump.

Note: Priming the pump may be necessary under
some conditions because of the air trapped in
pump and piping.

3.

Adjust engine speed and discharge nozzle or valve to
obtain desired discharge pressure and flow.

CAUTION

Do not attempt to pump more water than is
available from water tank. Always make sure
the intake pressure gauge reading stays above
zero.

After Pumping

1.

Stop engine.

2.

If pumping anything but clean water, open all valves
and open all drains. Flush entire system with clean,
fresh water for several minutes to remove all traces of
impurities.

3.

Close all drains and install intake and discharge caps.

4.

Operate primer lever to drain any fluid from the prim‐
ing pump.

Pumping from Hydrant or Relay

1.

Start Engine.

2.

Open intake, hydrant and other valves as necessary
to allow water to enter the pump.

CAUTION

Pump has a mechanical seal, limit intake
pressure to 75 psi if possible. Although the
pump will operate properly with higher intake
pressure, such operation will greatly acceler‐
ate mechanical seal wear.

3.

Open the discharge valve and increase engine speed
to obtain desired discharge pressure and capacity.

CAUTION

Do not attempt to pump more water than is
available from the hydrant or relaying pumper.
Make sure the intake pressure gauge reading
stays above zero. Some fire departments
operate at a minimum intake pressure of 10
psi when pumping from hydrant or in relay to
prevent a “soft” intake hose from collapsing.

Summary of Contents for PB18 Series

Page 1: ...oval 11 Engine Adapter Assembly Removal 12 Overhaul Instructions Geared Pump 13 Volute Body Removal 13 Impeller Removal 13 Gear Case Cover Removal 14 Impeller Shaft Assembly 14 Drive Gear Removal 15 G...

Page 2: ...y 6 DO NOT use this unit on forest covered brush covered or grass covered unimproved land unless the spark arrester is attached to the muffler 7 DO NOT operate the engine with an accumulation of grass...

Page 3: ...overheating opening a discharge valve may be unnecessary WARNING Suction and high pressure hazard May cause injuries to the hands fingers or severe cuts or abrasions to the skin Never insert hands or...

Page 4: ...e burns Do not touch hot mufflers cylinders or fins as contact may cause burns WARNING Kickback notice May cause injury to hand or arm To prevent hand or arm injury pull the cord slowly until resistan...

Page 5: ...WARNING LABELS Page 4 of 20 Figure 1 Warning Labels IL2366...

Page 6: ...PREPARATION BEFORE OPERATION Page 5 of 20 Figure 2 Preparation Before Operation Operator Panel Fuel Fill Connect Discharge Hose Close Pump Drain Connect Intake Hose Drain behind rail...

Page 7: ...ssure Indicator Engine Speed Control Throttle Fuse Panel Light Switch Ignition Switch OFF RUN ST ART Discharge Pressure Auxiliary 12 VDC Power Connection Intake Pressure Panel Light Fuel Fill Engine E...

Page 8: ...switch OFF rotate the engine crank shaft several times with the rewind start rope to make sure the engine and pump turn over freely with no abnormal rubbing noises WARNING Low oil May result in engine...

Page 9: ...he hoses Use care when disconnecting hoses and allow any residual pressure to bleed off before uncoupling Pumping from Water Tank 1 Open valves in piping between water tank and pump intake and the dis...

Page 10: ...water or dirty water flush entire sys tem with clean fresh water for several minutes to remove all traces of impurities Transmission Maintenance PB18G Gear Case Models Only Drain and refill with one...

Page 11: ...OUNTED PUMP Page 10 of 20 IL2365 Figure 3 Priming Tube Removal IL1315 3 Remove 4 hex hd screws and wash ers from the engine side of the pump volute body Slide the volute body off the adapter attached...

Page 12: ...n removal Be sure to protect the tapped hole in the shaft when using any type of puller 7 Remove the impeller key IL1316 Square Key 1 4 x 3 4 in SS Impeller Socket Hd Screw 3 8 24 x 1 in OVERHAUL DIRE...

Page 13: ...et head cap screws and wash ers holding the engine adapter to the engine 10 Remove the engine adapter 11 Press out the mechanical seal stationary ring 12 Remove the engine adapter O ring 13 Remove wea...

Page 14: ...e impeller shaft If the impeller does not pull off the impeller shaft easily use a gear puller or two pry bars be tween the impeller and adapter The mechanical seal bellows assembly and primary ring w...

Page 15: ...t and bear ing assembly from the gear case cover 4 Remove gear case gasket 5 Press out the mechanical seal stationary seal ring oil seal Pull wear ring if required Figure 10 Gear Case Cover Removal OV...

Page 16: ...r Removal Flat Copper Washer 3 8 in Socket Head Screw 3 8 16 x 1 1 4 in IL1324 Gear Case Subassembly Shaft Sleeve O ring Oil Seal 11 Remove the 4 socket head cap screws and washers holding the gear ca...

Page 17: ...RHAUL GEARED PUMP Page 16 of 20 Figure 14 Mechanical Seal Assembly Geared Pump Sealing Surface Chamfered Edge Primary Ring Stationary Ring O Ring Bellows Assembly Impeller Gasket Nord Lock R Washer se...

Page 18: ...ner if included with mechanical seal Oil Seals Check the impeller shaft and engine crankshaft sleeve for signs of severe wear from the oil seal Ball Bearing Gears and Needle Bearing Check for severe w...

Page 19: ...followed by the shaft sleeve Be sure there are no burrs on the end of the sleeve 2 Before installing an oil seal in a housing apply a thin coat of sealant to housing oil seal seat Waterous recommends...

Page 20: ...y under some conditions because of air trapped in pump and piping Dirt on intake strainer Remove all leaves dirt and other foreign material from intake strainer When drafting from shallow water source...

Page 21: ...es the liner will separate from the outer wall and collapse when drafting It is usually impossible to detect Intake hose too small When pumping at higher than normal lifts or at high altitudes use a l...

Page 22: ...WATEROUS COMPANY 125 HARDMAN AVENUE SOUTH SOUTH ST PAUL MINNESOTA 55075 2456 U S A Phone 651 450 5000 FAX 651 450 5090 Web Site www waterousco com...

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