WARNING LABELS
Page 4 of 20
Figure 1. Warning Labels
IL2366
Page 1: ...oval 11 Engine Adapter Assembly Removal 12 Overhaul Instructions Geared Pump 13 Volute Body Removal 13 Impeller Removal 13 Gear Case Cover Removal 14 Impeller Shaft Assembly 14 Drive Gear Removal 15 G...
Page 2: ...y 6 DO NOT use this unit on forest covered brush covered or grass covered unimproved land unless the spark arrester is attached to the muffler 7 DO NOT operate the engine with an accumulation of grass...
Page 3: ...overheating opening a discharge valve may be unnecessary WARNING Suction and high pressure hazard May cause injuries to the hands fingers or severe cuts or abrasions to the skin Never insert hands or...
Page 4: ...e burns Do not touch hot mufflers cylinders or fins as contact may cause burns WARNING Kickback notice May cause injury to hand or arm To prevent hand or arm injury pull the cord slowly until resistan...
Page 5: ...WARNING LABELS Page 4 of 20 Figure 1 Warning Labels IL2366...
Page 6: ...PREPARATION BEFORE OPERATION Page 5 of 20 Figure 2 Preparation Before Operation Operator Panel Fuel Fill Connect Discharge Hose Close Pump Drain Connect Intake Hose Drain behind rail...
Page 7: ...ssure Indicator Engine Speed Control Throttle Fuse Panel Light Switch Ignition Switch OFF RUN ST ART Discharge Pressure Auxiliary 12 VDC Power Connection Intake Pressure Panel Light Fuel Fill Engine E...
Page 8: ...switch OFF rotate the engine crank shaft several times with the rewind start rope to make sure the engine and pump turn over freely with no abnormal rubbing noises WARNING Low oil May result in engine...
Page 9: ...he hoses Use care when disconnecting hoses and allow any residual pressure to bleed off before uncoupling Pumping from Water Tank 1 Open valves in piping between water tank and pump intake and the dis...
Page 10: ...water or dirty water flush entire sys tem with clean fresh water for several minutes to remove all traces of impurities Transmission Maintenance PB18G Gear Case Models Only Drain and refill with one...
Page 11: ...OUNTED PUMP Page 10 of 20 IL2365 Figure 3 Priming Tube Removal IL1315 3 Remove 4 hex hd screws and wash ers from the engine side of the pump volute body Slide the volute body off the adapter attached...
Page 12: ...n removal Be sure to protect the tapped hole in the shaft when using any type of puller 7 Remove the impeller key IL1316 Square Key 1 4 x 3 4 in SS Impeller Socket Hd Screw 3 8 24 x 1 in OVERHAUL DIRE...
Page 13: ...et head cap screws and wash ers holding the engine adapter to the engine 10 Remove the engine adapter 11 Press out the mechanical seal stationary ring 12 Remove the engine adapter O ring 13 Remove wea...
Page 14: ...e impeller shaft If the impeller does not pull off the impeller shaft easily use a gear puller or two pry bars be tween the impeller and adapter The mechanical seal bellows assembly and primary ring w...
Page 15: ...t and bear ing assembly from the gear case cover 4 Remove gear case gasket 5 Press out the mechanical seal stationary seal ring oil seal Pull wear ring if required Figure 10 Gear Case Cover Removal OV...
Page 16: ...r Removal Flat Copper Washer 3 8 in Socket Head Screw 3 8 16 x 1 1 4 in IL1324 Gear Case Subassembly Shaft Sleeve O ring Oil Seal 11 Remove the 4 socket head cap screws and washers holding the gear ca...
Page 17: ...RHAUL GEARED PUMP Page 16 of 20 Figure 14 Mechanical Seal Assembly Geared Pump Sealing Surface Chamfered Edge Primary Ring Stationary Ring O Ring Bellows Assembly Impeller Gasket Nord Lock R Washer se...
Page 18: ...ner if included with mechanical seal Oil Seals Check the impeller shaft and engine crankshaft sleeve for signs of severe wear from the oil seal Ball Bearing Gears and Needle Bearing Check for severe w...
Page 19: ...followed by the shaft sleeve Be sure there are no burrs on the end of the sleeve 2 Before installing an oil seal in a housing apply a thin coat of sealant to housing oil seal seat Waterous recommends...
Page 20: ...y under some conditions because of air trapped in pump and piping Dirt on intake strainer Remove all leaves dirt and other foreign material from intake strainer When drafting from shallow water source...
Page 21: ...es the liner will separate from the outer wall and collapse when drafting It is usually impossible to detect Intake hose too small When pumping at higher than normal lifts or at high altitudes use a l...
Page 22: ...WATEROUS COMPANY 125 HARDMAN AVENUE SOUTH SOUTH ST PAUL MINNESOTA 55075 2456 U S A Phone 651 450 5000 FAX 651 450 5090 Web Site www waterousco com...
