Waterous PB18 Series Operation Instructions Manual Download Page 8

OPERATION AND MAINTENANCE

Page 7 of 20

Preparation Before Operation 

(See Figure 2)

Symbols

This safety alert symbol indicates that this
message involves personal safety. Words
danger, warning and caution indicated de‐
gree of hazard. Death, personal injury and/‐
or property damage may occur unless in‐
structions are followed carefully.

You are not ready to operate this engine if
you have not read and understood the fol‐
lowing safety items. Read this entire owner/‐
operator manual and the operating instruc‐
tions of the equipment this engine powers.

Note: Engines and transmissions are shipped with oil.
Check oil level before operating.

1.

Inspect the unit carefully for damage resulting from
shipment. Abusive handling during shipment resulting
in obvious damage to the engine or the pump may
cause rubbing of moving parts resulting in severe en‐
gine or pump damage if operation is attempted.

2.

Check the unit for bolts or other fasteners which may
have vibrated loose during shipment.

3.

These units are equipped to use a type 12N14-3A
``motorcycle” battery.

Battery Specifications:

Capacity - 14 Amp Hour

Approximately 130 cold cranking amps

Size:  3-1/2 x 5-1/4 x 6-1/2 tall

4.

Prepare the engine for starting by reading completely
and following the Briggs and Stratton Operation and
Maintenance Instructions.

5.

Fill engine with oil per Briggs & Stratton instructions.
The PB18 Series Portable Pumps use Briggs & Strat‐
ton Model 350477 Series engines.

6.

Fill fuel tank. Use clean, fresh, lead-free gasoline with
a minimum of 85 octane. (See Briggs & Stratton in‐
structions for more detail.) The engine should be re‐
fueled prior to use to avoid the need to refuel when it
is hot.

7.

Fill transmission with 1 pint of SAE 90W oil through
top plug or breather elbow. Remove oil level plug to
check oil level (gear driven pump only).

8.

With the ignition switch OFF, rotate the engine crank‐
shaft several times with the rewind start rope to make
sure the engine and pump turn over freely with no
abnormal rubbing noises.

 WARNING

!

Low oil. May result in engine power loss, personal
injury or property damage.

Maintain correct oil level. Check oil level each time
engine is refueled. Low oil level may cause loss of
engine power and may result in personal injury or
property damage.

Connections between the pump and intake and discharge
hoses or piping should be made leakproof. Wrench torque
should be limited to 80 ft. lb. maximum when making con‐
nections. If more than 80 ft. lb. torque is required, use two
wrenches, one wrench on the pump intake or discharge
fitting and one wrench on the hose or pipe being attached.
Balancing the torque applied between the two wrenches
will avoid excessive forces to the pumping unit.

When pumping units are permanently mounted in an ap‐
paratus and attached to rigid piping, connections between
the pump and the piping should be made using flexible
couplings to avoid applying excessive forces to the pump.

Starting the Engine 

(See Figure 3)

1.

Refer to the Briggs & Stratton Operation & Mainte‐
nance Instructions.

2.

Move the choke control lever to the “CHOKE” posi‐
tion.

3.

Move the throttle control to the “FAST” position.

4.

Rotate ignition switch to the “RUN” position.

5.

Rotate and hold the ignition switch in the “START”
position to operate the starter motor relay and start
engine. (Alternate: Use manual rope start.)

6.

After the engine starts, return the ignition switch to the
“RUN” position, return the choke control to the “RUN”
position and adjust the throttle as required.

Priming the Pump

The PB18 Series utilize an exhaust primer.

1.

Connect intake and discharge hoses or piping.

2.

Close the discharge valve if so equipped.

3.

Start engine and advance the throttle to “FAST” posi‐
tion.

4.

Pull the priming knob located at the top of the engine
to “PRIME” position.

Alternate: 

Pull the primer lever and advance the

throttle.

5.

Operate primer until water is ejected from it.

Summary of Contents for PB18 Series

Page 1: ...oval 11 Engine Adapter Assembly Removal 12 Overhaul Instructions Geared Pump 13 Volute Body Removal 13 Impeller Removal 13 Gear Case Cover Removal 14 Impeller Shaft Assembly 14 Drive Gear Removal 15 G...

Page 2: ...y 6 DO NOT use this unit on forest covered brush covered or grass covered unimproved land unless the spark arrester is attached to the muffler 7 DO NOT operate the engine with an accumulation of grass...

Page 3: ...overheating opening a discharge valve may be unnecessary WARNING Suction and high pressure hazard May cause injuries to the hands fingers or severe cuts or abrasions to the skin Never insert hands or...

Page 4: ...e burns Do not touch hot mufflers cylinders or fins as contact may cause burns WARNING Kickback notice May cause injury to hand or arm To prevent hand or arm injury pull the cord slowly until resistan...

Page 5: ...WARNING LABELS Page 4 of 20 Figure 1 Warning Labels IL2366...

Page 6: ...PREPARATION BEFORE OPERATION Page 5 of 20 Figure 2 Preparation Before Operation Operator Panel Fuel Fill Connect Discharge Hose Close Pump Drain Connect Intake Hose Drain behind rail...

Page 7: ...ssure Indicator Engine Speed Control Throttle Fuse Panel Light Switch Ignition Switch OFF RUN ST ART Discharge Pressure Auxiliary 12 VDC Power Connection Intake Pressure Panel Light Fuel Fill Engine E...

Page 8: ...switch OFF rotate the engine crank shaft several times with the rewind start rope to make sure the engine and pump turn over freely with no abnormal rubbing noises WARNING Low oil May result in engine...

Page 9: ...he hoses Use care when disconnecting hoses and allow any residual pressure to bleed off before uncoupling Pumping from Water Tank 1 Open valves in piping between water tank and pump intake and the dis...

Page 10: ...water or dirty water flush entire sys tem with clean fresh water for several minutes to remove all traces of impurities Transmission Maintenance PB18G Gear Case Models Only Drain and refill with one...

Page 11: ...OUNTED PUMP Page 10 of 20 IL2365 Figure 3 Priming Tube Removal IL1315 3 Remove 4 hex hd screws and wash ers from the engine side of the pump volute body Slide the volute body off the adapter attached...

Page 12: ...n removal Be sure to protect the tapped hole in the shaft when using any type of puller 7 Remove the impeller key IL1316 Square Key 1 4 x 3 4 in SS Impeller Socket Hd Screw 3 8 24 x 1 in OVERHAUL DIRE...

Page 13: ...et head cap screws and wash ers holding the engine adapter to the engine 10 Remove the engine adapter 11 Press out the mechanical seal stationary ring 12 Remove the engine adapter O ring 13 Remove wea...

Page 14: ...e impeller shaft If the impeller does not pull off the impeller shaft easily use a gear puller or two pry bars be tween the impeller and adapter The mechanical seal bellows assembly and primary ring w...

Page 15: ...t and bear ing assembly from the gear case cover 4 Remove gear case gasket 5 Press out the mechanical seal stationary seal ring oil seal Pull wear ring if required Figure 10 Gear Case Cover Removal OV...

Page 16: ...r Removal Flat Copper Washer 3 8 in Socket Head Screw 3 8 16 x 1 1 4 in IL1324 Gear Case Subassembly Shaft Sleeve O ring Oil Seal 11 Remove the 4 socket head cap screws and washers holding the gear ca...

Page 17: ...RHAUL GEARED PUMP Page 16 of 20 Figure 14 Mechanical Seal Assembly Geared Pump Sealing Surface Chamfered Edge Primary Ring Stationary Ring O Ring Bellows Assembly Impeller Gasket Nord Lock R Washer se...

Page 18: ...ner if included with mechanical seal Oil Seals Check the impeller shaft and engine crankshaft sleeve for signs of severe wear from the oil seal Ball Bearing Gears and Needle Bearing Check for severe w...

Page 19: ...followed by the shaft sleeve Be sure there are no burrs on the end of the sleeve 2 Before installing an oil seal in a housing apply a thin coat of sealant to housing oil seal seat Waterous recommends...

Page 20: ...y under some conditions because of air trapped in pump and piping Dirt on intake strainer Remove all leaves dirt and other foreign material from intake strainer When drafting from shallow water source...

Page 21: ...es the liner will separate from the outer wall and collapse when drafting It is usually impossible to detect Intake hose too small When pumping at higher than normal lifts or at high altitudes use a l...

Page 22: ...WATEROUS COMPANY 125 HARDMAN AVENUE SOUTH SOUTH ST PAUL MINNESOTA 55075 2456 U S A Phone 651 450 5000 FAX 651 450 5090 Web Site www waterousco com...

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