Waterous CR Series Operation And Maintenance Instructions Download Page 7

F-1031, Section 2112 

Page 7 of 15 

 

Operating Instructions

 

 

 
 
 

!   

WARNING

 

Pumping from Water Tank

 

After Pumping

 

Pressure Hazard. May result in personal injury or 
death.

 

Prior to connection of hoses, caps or other closures 
with pump intake or pump discharge connections,  
relieve pressure by opening drains. 

 

!   

WARNING

 

 

Pressure Hazard. May result in personal injury or 
death.

 

Prior to removal of hoses, caps or other closures with 
pump intake or pump discharge connections, relieve 
pressure by opening drains. 

!   

WARNING

 

 

Scalding Water Hazard. May result in serious 
burns.

 

When operating the pump, be sure to open at least 
one discharge valve slightly to prevent the pump from 
overheating.  If the pump runs for a few minutes  
completely closed, it may heat the water enough to 
scald someone when the valve is opened. 
Overheating can damage the packing, seals and 
other pump parts. If the apparatus builder has 
installed a by-pass system or other provision 
designed to prevent overheating, opening a discharge 
valve may be unnecessary. 

 

1.  Disengage pump drive. 

 

2.  If pumping anything but clean water, remove all 

intake and discharge caps, open all valves and open 
all drains. Flush entire system with clean, fresh water 
for several minutes to remove all traces of impurities. 

 

3.  If pump is kept full of water when not in use, make 

sure water is clean and non-corrosive. Make sure the 
pump is completely  full or completely drained -  
never partially full. 

 

NOTICE

 

 

!   

WARNING

 

 

Unexpected Truck Movement. May result in 
personal injury or death.

 

Failure to properly shift transmission in accordance 
with the transmission operating instructions may result 
in unexpected truck movement which may result in 
serious personal injury or death. 

 

1.  Open valves in piping between water tank and pump 

intake and at least one discharge valve. 

 

2.  Allow about 30 seconds for water to flow into pump. 

 

NOTE: Priming the pump may be necessary under 
some conditions because of air trapped in the 
pump and piping.

 

 

3.  Engage pump drive and accelerate engine to obtain 

desired discharge pressure and capacity. 

 

NOTICE

 

 

Do not attempt to pump more water than is avail- 
able from the water tank. Always make sure the 
intake compound gage reading stays above zero. 

 

Freezing water hazard. May cause damage to 
the pump.

 

If the pump is exposed to freezing temperatures, 
drain all water from pump, lines and accessories. 

 

4.  Close all drains and install intake and discharge 

caps. 

 

5.  If truck is equipped with a priming pump, operate it 

until fluid is discharged from priming pump discharge 
pipe. Also check fluid level in priming tank, and refill 
if necessary. 

 

For pump and roll operation, engage the PTO as directed 
by the apparatus builder. 

Summary of Contents for CR Series

Page 1: ...or in Relay 8 Pumping from Draft 9 Fire Hose Testing 10 Lubrication CR Models 11 CRU 1 CRU 2 Models 12 14 Mechanical Seal 15 Overheat Protection Manager 15 Read through the installation instructions...

Page 2: ...personal injury Prior to connection or removal of hoses caps or other closures with pump intake or pump discharge connections relieve pressure by opening drains or bleeder valves Bleeder valves shoul...

Page 3: ...f a fire pump on a fire department apparatus is used for service testing of fire hoses the procedures in NFPA 1962 MUST be followed including the use of a fire department gate valve with a inch 6 mm h...

Page 4: ...ess steel shaft bronze wear rings mechanical seal and related parts The impeller is mechanically and hydraulically balanced and the impeller shaft is supported by ball bearings Mechanical Seals Mechan...

Page 5: ...F 1031 Section 2112 Page 5 of 15 Available Models Model CR Direct Drive Model CRU 1 Direct Drive Model CRQA Model CRUQC 2 Model CRQB Model CRQC IL3838 IL1806...

Page 6: ...6 of 15 Available Models con t Model CRUQC 2 with Bell Housing Adapter Model CRUC21 2 Model Rear Facing CRUC21 2 Pump mounted on front input shaft side of transmission Pump mounted on rear output sha...

Page 7: ...es of impurities 3 If pump is kept full of water when not in use make sure water is clean and non corrosive Make sure the pump is completely full or completely drained never partially full NOTICE WARN...

Page 8: ...operly with higher in take pressure but will accelerate mechanical seal wear 1 Engage pump drive 2 Open intake hydrant and other valves as necessary to allow water to enter the pump NOTE Bleeder valve...

Page 9: ...Make sure no part of hose is higher than pump inlet Air pockets in intake hose may cause loss of prime or erratic pump action and may reduce pump capacity c Make sure all intake connections are tight...

Page 10: ...ire hoses the procedures in NFPA 1962 MUST be followed including the use of a fire department gate valve with a inch 6 mm hole drilled through the gate installed between the fire apparatus discharge o...

Page 11: ...isted vary based on ratio and or mounting orientation 5 Be sure to clean the drain plug and breather 6 Synthetic oil substitutes are acceptable NOTICE Fluid temperature hazard May cause premature seal...

Page 12: ...emperature Over 90 F SAE 20 Oil 300 SSU 100 F with service classification SA SB SC should be used Model CRQA For Ambient Temperature Over 90 F SAE 20 Oil 300 SSU 100 F with service classification SA S...

Page 13: ...service classification SA SB SC should be used Model CRU 1 Direct Drive For Ambient Temperature Over 90 F SAE 20 Oil 300 SSU 100 F with service classification SA SB or SC should be used Model CRUQB 1...

Page 14: ...100 F with service classification SA SB or SC should be used Model CRUQC 2 with Bell Housing Adapter Model CRUC21 2 For Ambient Temperature Over 90 F SAE 20 Oil 300 SSU 100 F with service classificat...

Page 15: ...seal If the mechanical seal leaks replace the entire seal The same drain weep hole is used to vent the mechani cal seal on the pump shaft and the oil seal for the bearing housing Inspect for water me...

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