Waterous CR Series Operation And Maintenance Instructions Download Page 4

F-1031, Section 2112 

Page 4 of 15 

 

Introduction

 

 

This instruction contains information needed for the operation and maintenance of CR/CRU/CRU-2 Series centrifugal 
pumps. 

 

 

General Description

 

 

The CR/CRU-1/CRU-2 Series fire pumps are single stage, vertically-split and designed to operate from a water tank,  
hydrant or from draft. They are designed for direct-drive (Model CR/CRU-1/CRU-2) or can be driven via a chain driven QA 
transmission (CRQA), a chain-driven QB Transmission (CRQB), a chain-driven QC Transmission (CRU-
QC2/CRQC/CRUQC-2 with Bell Housing Adapter) or a chain-driven C21 Transmission (CRUC21-2). 

 

Components

 

 

Body Assembly

 

 

The body assembly includes the volute body, intake and 
discharge adapters and related parts.  These parts are 
available in either cast iron or bronze (except CRU-2). 

Impeller Shaft Assembly

 

 

The impeller shaft assembly consists of a bronze impeller 
mounted on a stainless steel shaft, bronze wear rings, 
mechanical seal and related parts.  The impeller is  
mechanically and hydraulically balanced and the impeller 
shaft is supported by ball bearings. 

 

Mechanical Seals

 

 

Mechanical seals are standard on CR series pumps. 

 

A mechanical seal consists of a flat, highly polished 
(lapped), spring-fed carbon ring that is sealed to and  
rotates with the impeller shaft. It presses against a highly 
polished (lapped), silicone carbide, stationary ring that is 
sealed in the pump body. This seals the shaft and pre- 
vents air from entering and water from leaving.  
A mechanical seal does not leak or drip water, even when 
pumping. 

 

 
 

Anodes

 

 

Options

 

 

Overheat Protection Manager (OPM)

 

 

As additional corrosion protection for iron body pumps, 
Waterous has available zinc anodes to fit any unused 
opening in the intake fitting. Anodes provide an additional 
sacrificial zinc surface to the water to supplement the zinc 
intake screens.

 

The Overheat Protection Manager (OPM) acts as a safety 
device by releasing hot water to the ground or back to the 
water tank from the discharge area of the pump. 

Summary of Contents for CR Series

Page 1: ...or in Relay 8 Pumping from Draft 9 Fire Hose Testing 10 Lubrication CR Models 11 CRU 1 CRU 2 Models 12 14 Mechanical Seal 15 Overheat Protection Manager 15 Read through the installation instructions...

Page 2: ...personal injury Prior to connection or removal of hoses caps or other closures with pump intake or pump discharge connections relieve pressure by opening drains or bleeder valves Bleeder valves shoul...

Page 3: ...f a fire pump on a fire department apparatus is used for service testing of fire hoses the procedures in NFPA 1962 MUST be followed including the use of a fire department gate valve with a inch 6 mm h...

Page 4: ...ess steel shaft bronze wear rings mechanical seal and related parts The impeller is mechanically and hydraulically balanced and the impeller shaft is supported by ball bearings Mechanical Seals Mechan...

Page 5: ...F 1031 Section 2112 Page 5 of 15 Available Models Model CR Direct Drive Model CRU 1 Direct Drive Model CRQA Model CRUQC 2 Model CRQB Model CRQC IL3838 IL1806...

Page 6: ...6 of 15 Available Models con t Model CRUQC 2 with Bell Housing Adapter Model CRUC21 2 Model Rear Facing CRUC21 2 Pump mounted on front input shaft side of transmission Pump mounted on rear output sha...

Page 7: ...es of impurities 3 If pump is kept full of water when not in use make sure water is clean and non corrosive Make sure the pump is completely full or completely drained never partially full NOTICE WARN...

Page 8: ...operly with higher in take pressure but will accelerate mechanical seal wear 1 Engage pump drive 2 Open intake hydrant and other valves as necessary to allow water to enter the pump NOTE Bleeder valve...

Page 9: ...Make sure no part of hose is higher than pump inlet Air pockets in intake hose may cause loss of prime or erratic pump action and may reduce pump capacity c Make sure all intake connections are tight...

Page 10: ...ire hoses the procedures in NFPA 1962 MUST be followed including the use of a fire department gate valve with a inch 6 mm hole drilled through the gate installed between the fire apparatus discharge o...

Page 11: ...isted vary based on ratio and or mounting orientation 5 Be sure to clean the drain plug and breather 6 Synthetic oil substitutes are acceptable NOTICE Fluid temperature hazard May cause premature seal...

Page 12: ...emperature Over 90 F SAE 20 Oil 300 SSU 100 F with service classification SA SB SC should be used Model CRQA For Ambient Temperature Over 90 F SAE 20 Oil 300 SSU 100 F with service classification SA S...

Page 13: ...service classification SA SB SC should be used Model CRU 1 Direct Drive For Ambient Temperature Over 90 F SAE 20 Oil 300 SSU 100 F with service classification SA SB or SC should be used Model CRUQB 1...

Page 14: ...100 F with service classification SA SB or SC should be used Model CRUQC 2 with Bell Housing Adapter Model CRUC21 2 For Ambient Temperature Over 90 F SAE 20 Oil 300 SSU 100 F with service classificat...

Page 15: ...seal If the mechanical seal leaks replace the entire seal The same drain weep hole is used to vent the mechani cal seal on the pump shaft and the oil seal for the bearing housing Inspect for water me...

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