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17

 

ALL ELECTRICAL CONNECTIONS TO THE SYSTEM SHOULD MEET LOCAL CODE AND 

DONE BY A QUALIFIED ELECTRICIAN. 

 

 

Final set-up of your RO system will be dependent upon the TDS of your feed water.  

Make sure that 

you specify the TDS of your feed water at the time the unit is ordered.

  

 

4.1 Initial start up and flushing of the system 

 

  Turn on the feed water valve to the system and check the connection for leaks.  Do not 

proceed further until all leaks are fixed. The available inlet (raw) line pressure should now 

register on the pre-filter pressure gauge. 60 psi is optimal. 

  Turn on the 120-vac power. The control HMI and the flow meters will turn on. Press the on/off 

button on the controller for 2 seconds to disable the RO control system.

 

Do not turn on the pump power at this stage. 

  Fully open the recycle and waste control valves. See fig 3a & 3b

 

  Open the auto-flush valve by moving the lever to manual (Fig. 6) and turning the handle 90 

degrees as indicated by the positioning indicator on top of the valve actuator. 

 

  Move the lever on the permeate  valve  from 

“auto” to “manual”  and turn the valve 90 

degrees  counter-clockwise so that the 

permeate Hi TDS divert port is open. 

 

 

  Move the lever of the feed inlet valve to the 

manual position. Slowly turn the valve until you 

 

hear water flowing. Do not fully open the valve  

at this point. 

 

  Allow the feed water to fill slowly into the 

system. This process will expedite the air 

removal from the RO system.

 

  Once the water starts to run out of the system 

to drain, close the auto-flush valve by turning 

the knob in the opposite direction. Once the 

indicator is back in the original position,

 

let the 

system run to drain for 2  minutes with the 

waste valve fully open. 

 

 

 

         

 

  The reject flow meter should be registering the flow to drain.

 

  Close the waste control valve. This will allow the feed pressure to rise and force more air 

from the system. Water should be exiting the system through the permeate divert port only. 

  The permeate flow meter should be registering a flow at this point.

 

  Check the system for leaks. If there are turn off the feed water flow and repair. Repeat above 

process until all leaks are repaired. 

 

 

A note on recovery rates 

 

Your BlackMaxx™ RB8 is designed to operate at a recovery rate (percentage of product water to 

total water used) at maximum of 70% for feed water of <1000 TDS, and 40-66% for feed water with 

TDS ranging from 1000 to 2000.  

DO NOT ATTEMPT TO OPERATE THE SYSTEM AT HIGHER

 

RECOVERY RATES UNLESS APPROVED BY FACTORY, AS THIS WILL CAUSE PREMATURE 

MEMBRANE FAILURE OR INTERNAL SCALING AND EQUIPMENT FAILURE.

 

 

You may wish to operate your system at lower recovery rates where your dealer has identified water 

conditions that may stress your membrane or where recommended pre-treatment feed water 

Manual knob

 

Position 

indicator

 

Electrical boot

 

Manual/Auto 

selector

 

Figure 6

 

Summary of Contents for BLACKMAXX RB8

Page 1: ...T FOR REFERENCE PURPOSES AND TECHNICAL GUIDANCE IT IS STRONGLY RECOMMENDED THAT QUALIFIED DEALER SERVICE PERSONNEL BE CONTACTED IN THE EVENT OF AN UNKNOWN INTERRUPTION OF SERVICE OR APPARENT PRODUCT M...

Page 2: ...molecules are allowed to pass through and collect in the tube while all other mineral and contaminant molecules are rejected and washed from the surface of the membrane to the drain Q What processes...

Page 3: ...low energy membrane s that are designed to operate at a minimum system pressure of 100 psi 7 0 kg cm and a maximum of 250 psi depending on the model 17 6kg cm Do not attempt to operate your system at...

Page 4: ...e are highly accurate instruments that have 4 20ma outputs for recording and alarm purposes Calibration of the sensors should be done twice a year Membrane cleaning is a site specific operation Depend...

Page 5: ...treated to levels 5 mg l to avoid membrane fouling This is usually achieved through the use of organic scavenging ion exchange resin polystyrene or polyacrylic regenerated with salt Chlorine Feed wat...

Page 6: ...requires The importance of feed water conditions is evident when you examine how crossflow membranes work In simple terms a crossflow filtration system separates an influent stream into two effluent s...

Page 7: ...ion rate Fouling of membrane surface Softener with organic scavenger resin A Series Fusion RS series Magnum Chlorine 1 ppm Permanent membrane damage Increased salt passage Carbon Filter CF Series Exce...

Page 8: ...3 3 M3 d RB840K 40000GPD 27 7 USGPM 104 4 LPM 1 6 L s 151 4 M3 d RB860K 60000GPD 41 5 USGPM 156 6 LPM 2 51L s 227 1 M3 d RB880K 80000GPD 55 4USGPM 209 LPM 3 3 L s 302 8 M3 d RB8100K 100000GPD 69 4 USG...

Page 9: ...RO chemical disinfection is not being used If the permeate is to remain in the tank for a period of more than 1 day without a disinfection residual being added a recirculation loop with a UV disinfec...

Page 10: ...requirements The RB8 system use a dual voltage configuration to minimize power consumption The system controls are run on a 120 vac 1 amp and the following are ratings for the motors at 230 208 vac 3...

Page 11: ...re 2b External Electrical Cabinet Motor power 3 PH disconnect Motor starter Flush valve relay Field connection terminals 120vac 24vdc Transformer Main control board 120vac 120 vac control power Manual...

Page 12: ...n and is capable of delivering the system s necessary feed water flow rate See below for specified feed water flow rate requirements 2 Turn the water supply line to your plumbing OFF Plumb a connectio...

Page 13: ...um flow requirements on full flow parameters Inlet feed rates will vary with projected system recovery rates Use the following formula to size flow rates according to your specifications Recovery Rate...

Page 14: ...permeate line should be used Hard plumbing is recommended with either a 304 316 Stainless Steel or PVC line DO NOT USE BLACK IRON PIPE TO CONNECT PERMEATE LINE OR FEEDWATER LINE TO SYSTEM Connect the...

Page 15: ...olution to sterilize them This can help to prevent any bacteria from contaminating the membranes product core See Figure 5 for membrane housing assembly Disconnect the power and turn off the feed wate...

Page 16: ...e lines Ensure the gaskets are in good repair Replace if necessary Turn power and water back on Start unit Fix any leaks 3 7 3 Membrane removal To remove the membrane from the housing remove the end c...

Page 17: ...point Allow the feed water to fill slowly into the system This process will expedite the air removal from the RO system Once the water starts to run out of the system to drain close the auto flush va...

Page 18: ...ce after about 48 to 72 hours of operation You should develop a daily log to track line pressure system pressure feed water TDS permeate TDS permeate flow rate and waste flow rate This will allow you...

Page 19: ...s kit This is needed to claim any parts or repair service during the warranty period Read the document completely for warranty claim instructions Your RB8 BlackMaxx system comes with a limited one yea...

Page 20: ...to tightening Replace gasket Threaded fittings leaking Disassemble remove old Teflon tape apply new tape re assemble Pre filter housing leaking Tighten clamp handle Remove cap and Inspect o rings for...

Page 21: ...nk full Drain Tank start in auto mode Low inlet pressure Check pre treatment system water quality Inlet valve closed System in alarm Check alarm status Pumps cavitating See low feed pressure System of...

Page 22: ...onductivity Probe ROSCOND VALVES Part Description Part 1 0 SS Globe Valve 20 30 40K AK200UJM100 1 25 SS Globe Valve 60 80K AK200UJM125 1 5 SS Globe Valve 100 120K AK200UJM150 1 00 Check Valve Poppet S...

Page 23: ...23 Section 9 RB8 BLACKMAXX Performance Log Date Feed System Permeate Feed Water Permeate Reject Permeate Waste Pressure Pressure TDS TDS Flow Meter Flow Meter Totalizer Totalizer...

Page 24: ...24 Date Feed System Permeate Feed Water Permeate Reject Permeate Waste Pressure Pressure TDS TDS Flow Meter Flow Meter Totalizer Totalizer...

Page 25: ...llowing is meant as a guide for determining the output of your BlackMaxx RB8 system Locate your model number and then look for the approximate temperature of your feed water This will give the estimat...

Page 26: ......

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