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WS2H and WS3 Manual

Page 37

INSTALLATION SUMMARY

Installation Date: ___________________________________________
Installation Location: _______________________________________
Installer(s): ________________________________________________
Phone Number:
Application Type:

(Softener) __________Other: _____________

Water Source:

____________________________________________

Water Test Results:

Hardness: ______________Iron: _______________ pH: ___________
Other: ____________________________________________________
__________________________________________________________

Misc:

Service Flow Rates: min.  ______________  max. ______________
Tank Size: Diameter ______________ Height:  __________________
Resin or Media Volume:  ____________________________________
Resin or Media Type: _______________________________________
Capacity: _________________________________________________
Salt or Fill Setting per Regeneration: _________________________
Brine Tank Size:  ___________________________________________

Control Valve Confi guration:

Valve Type:________________________________________________
Valve Part Number: ________________________________________
Valve Serial Number: _______________________________________
Regenerant Refi ll Control: _________________________ gpm/lpm
Injector Size: ______________________________________________
Drain Line Flow Control: __________________________ gpm/lpm

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Summary of Contents for WS2H

Page 1: ...EUM JELLY KEROSENE BENZENE GASOLINE ETC WILL DAMAGE PRODUCTS THAT CONTAIN O RINGS OR PLASTIC COMPONENTS EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK DO NOT USE CLACK CONTROL VALVE PROD...

Page 2: ...Page 2 WS2H and WS3 Manual...

Page 3: ...Installation Summary 37 Cycle Positions Flow Diagrams 38 Front Cover and Drive Assembly 41 WS2H Drive Cap Assembly Downflow Piston Regenerant Piston Spacer Stack Assembly Drive Back Plate Main Body a...

Page 4: ...Optional External Meter 5 3 5 350 gpm 13 3 1325 lpm Regenerant Refill Rate WS2H and WS3 Valves Variable Shipped from Factory with 2 2 gpm 8 33 lpm Injectors WS2H WS3 Valves See Injector Graphs V3010 2...

Page 5: ...cceptable pulse input is 1 999 pulses gallon or 4 519 pulses liter WIRING FOR CUSTOM POWER ADAPTER 1 Cable should be one unshielded pair of 22AWG UV resistant UL2464 compliant wire 2 Connector details...

Page 6: ...LAY Connection for POD display 8 USB USB connection for future use Must use adapter cable to convert from micro USB connection to USB female adapter 9 COMM IN MODBUS RJ45 communication port for commun...

Page 7: ...nit B labeled FLOW NOTE When using a single external meter SYSTEM PULSES and the proper pulse rate must be selected in the programming section Plumbing Connections To regenerate with raw untreated wat...

Page 8: ...cables T 568B wiring connect the COMM OUT of the MASTER control to the COMM IN of SLAVE 1 and the COMM OUT of SLAVE 1 to the COMM IN of SLAVE 2 See Page 6 for connector locations Plumbing Connections...

Page 9: ...ain Setup Menu Diagnostics and History Standby LED Signals that a unit is not in service or regen Flashes to alert status conditions 1 per second indicates flow had been detected while the unit was of...

Page 10: ...establish communication with the remaining units and transfer the remaining settings to them 7 Step through the remainder of the System Setup screens and set appropriately 8 Select Installer Setup fr...

Page 11: ...10 Run Time Too Short Bypass Drive Could Not Drive Offline 15011 Run Time Too Short Bypass Drive Could Not Drive Online 16001 Communication Lost With Unit 2 16002 Communication Lost With Unit 3 16003...

Page 12: ...ter unit displays the days remaining on the lead unit Days can be manually reduced by holding the down arrow USER 3 Time Displays the current date and time of day USER 4 Flow Rate Unit Displays that u...

Page 13: ...does not display on single tank units or systems with volumetric capacity turned off USER 7 Volume Totalizer System Displays the total volume of the system since install reset Re settable to zero whi...

Page 14: ...and the relay with that setpoint closes Screen and the relay are re set by pressing any button System operates as normal behind the indicator screen Only active if Timer 2 or Timer 3 is set to Day Ga...

Page 15: ...tup items in the System Setup Screens section CYCLE SETUP Setup the primary and secondary regeneration cycles EXPANSION SETUP Setup expansion port options if expansion boards are installed RETURN HOME...

Page 16: ...quential regenerations of all units series regeneration Immediate systems will regenerate all unit in series upon the first unit reaching 0 capacity Delayed units will regenerate during one or more of...

Page 17: ...em will determine the need to regenerate based on Each unit individually reaching 0 capacity Immediate systems will regenerate depleted units immediately after current flow conditions allow depleted u...

Page 18: ...etric capacity is set to OFF SYSTEM SETUP 8 Separate Source Each unit has isolation to control system operation and will not supply service water during regeneration Drive timing will keep units isola...

Page 19: ...tion OFF Regeneration is scheduled after reaching 0 capacity SYSTEM SETUP 11 SYSTEM SETUP 11 Auxiliary Input OFF Auxiliary input is disabled REGEN DELAYED Control will immediately schedule a regen upo...

Page 20: ...ce SYSTEM SETUP SCREENS CONTINUED SYSTEM SETUP 11A Level Input option selected Set a time duration of switch closure when Level option is selected SYSTEM SETUP 12 Meter Size Selection 2 METER Setting...

Page 21: ...ot appear if regeneration repeats is set to OFF CYCLE SETUP 2 CYCLE SETUP 1A CYCLE SETUP 1A Select first step of the primary regeneration cycle CYCLE SETUP 1C Select the second step of the primary reg...

Page 22: ...ct the second step of the secondary regeneration cycle Continue selecting the step type and entering the duration until the secondary regeneration cycle has been defined Select END as the last step of...

Page 23: ...ecified cycle and will stay energized for a specified amount of time SYSTEM VOLUME The relay is energized at a specified volume based on combined volume usage of all units in the system and stays ener...

Page 24: ...starts before energizing the relay EXPANSION SETUP 2B 2B EXPANSION SETUP 2B 2B TIME Enter the total time to keep the relay energized for EXPANSION SETUP 2B 3A EXPANSION SETUP 2B 3A REGEN CYCLE Select...

Page 25: ...nergize the relay at EXPANSION SETUP 2B 5B EXPANSION SETUP 2B 5B REGEN VOLUME Enter the total time to keep the relay energized for EXPANSION SETUP 2B 6A EXPANSION SETUP 2B 6A MAX DAILY VOLUME Enter th...

Page 26: ...ext page OFF will only be displayed if OFF is selected in System Setup 8 Settings will be based on the type of day override control set in system setup Off will be displayed for units with day overrid...

Page 27: ...or each day Press NEXT to advance to the next day Repeat for each day of the week i e no regeneration on Sunday INSTALLER 2B Use UP or DOWN to toggle between YES or NO i e regeneration on Saturday INS...

Page 28: ...OSTIC 1 Days since the last regeneration All Diagnostic History screens are resettable with the History Reset sequence while in the Diagnostics 1 screen Holding the Set Clock and Regen buttons for 3 s...

Page 29: ...s today Day 1 was yesterday DIAGNOSTIC 5 GO TO DIAGNOSTIC 6 Simultaneously press UP and DOWN DIAGNOSTICS 5A Hourly history of maximum flow rate Use the UP and DOWN arrow to select the hours of the day...

Page 30: ...8 DIAGNOSTICS 8 Displays the time and day of the last 40 regenerations Use the UP and DOWN arrows to scroll through each saved regeneration DIAGNOSTIC 9 DIAGNOSTICS 9 Displays the time and day of the...

Page 31: ...DOWN simultaneously again for 3 seconds Non Resettable HISTORY 1 Total days since startup Time only accumulates while the unit is plugged in HISTORY 1 HISTORY 2 Total regenerations since startup HIST...

Page 32: ...itioning offline for Backwash Cycle 1 and coming online for Fill Cycle 5 Timing can be further customized per cycle by adding a time delay to the sequence Accessed by pressing the UP and DOWN arrows s...

Page 33: ...ve 1 Flow Rate R 40014 Valve 1 Capacity Remaining High Word GAL or L R 40015 Valve 1 Capacity Remaining Low Word GAL or L R 40016 Valve 1 Total Usage High Word GAL or L R 40017 Valve 1 Total Usage Low...

Page 34: ...Page 34 WS2H and WS3 Manual BRINE REFILL DRAIN INLET OUTLET INTERNAL FLOW METER BRINE REFILL OUTLET DRAIN INLET INSTALLATION WS2H CONTROL VALVE TOP VIEW WS3 CONTROL VALVE TOP VIEW...

Page 35: ...EQUIREMENTS The plug in Power adapter is for dry locations only The tanks should be on a firm level surface Electrical Use an uninterrupted outlet installed within 15 feet 4 57 meters of the water con...

Page 36: ...er insert a drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the receptacle to prevent back siphonage 8 Regeneration If the control valve is to be...

Page 37: ...______________ max ______________ Tank Size Diameter ______________ Height __________________ Resin or Media Volume ____________________________________ Resin or Media Type __________________________...

Page 38: ...Page 38 WS2H and WS3 Manual CYCLE POSITIONS FLOW DIAGRAMS SERVICE BACKWASH Treated Water Outlet Raw Water Inlet Raw Water Inlet Raw Hard Water is bypassed during regeneration Backwash Water to Drain...

Page 39: ...Rinse Water to Drain Injector feed water from Raw Water Inlet supply DRAW SLOW RINSE CYCLE POSITIONS FLOW DIAGRAMS CONTINUED Raw Water Inlet Raw Hard Water is bypassed during regeneration Backwash Wa...

Page 40: ...Inlet Raw Hard Water is bypassed during regeneration Rinse Water to Drain Raw Water Inlet Treated Water Supply Treated Water to Regenerant Tank Treated water from Refill Tube Refill port to refill tu...

Page 41: ...CABLE 1 4 V3242 02BOARD WS2H 3 VLV W MODBUS PCB REPL 1 5 V3224 01R WS2H 3 COVER ASY PLATINUM 1 6 V3107 01 WS1 MOTOR ASY 1 7 V3226 01 WS2H 3 DRIVE BRACKET ASY 1 8 V3110 WS1 DRIVE GEAR 12X36 3 9 V3109...

Page 42: ...t Shown D1300 01 TOP BAFFLE DFSR CLACK 2 63MM 1 In 2008 a modification was made to Meter Housings to use V3632 WS1 5 2 3 Meter Retaining Clip Do not use V3632 on old style housings which have holes th...

Page 43: ...PISTON 1 8 V3092 WS3 STACK ASY 1 Not Shown V3468 04 WS15 2 3 PLUG 1 4NPT PLST TAPE 2 V3465 04 WS15 2 3 PLG 1 4BSPT PLST TAPE 9 V3667 03 WS3 BODY W V3468 PLUG 1 V3667BSPT 03 WS3 BSPT BODY W V3465 PLUG...

Page 44: ...RING 213 V3286 O RING 216 and a V3163 O RING 019 Any V3162 XXX flow control may be used V3237 01 WS2H SOFTFILL TUBE ASY contains a V3155 O RING 112 V3287 O RING 110 and a V3288 O RING 206 V3010 2A th...

Page 45: ...1 2 3 4 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V3010 2C US Units Total Slow Rinse Draw 0 1 2 3 4 5 6 7 20 40 60 80 100 120 Pressure psi Flow Rate gpm Order No V3010 2E US Units Total...

Page 46: ...raw 0 10 20 30 40 50 60 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate lpm Order No V3010 2A Metric Units Total Slow Rinse Draw 0 2 4 6 8 10 12 14 16 100 200 300 400 500 600 700 800 900 Pr...

Page 47: ...ER SS 5 16 FLAT 24 24 3 V3445 WS2H WASHER SPLIT LOCK 5 16 SS 12 12 4 V3447 NUT HEX 5 16 18 SILICON BRASS 12 12 5 COR60FL O RING 6 FLANGE ADAPTER 1 1 6 V3261 01 WS2H FLANGE BASE 1 V3671 01 WS3 FLANGE B...

Page 48: ...GPM Stainless Steel 9 85 GPM Direction of Flow Direction of Flow All drain line flow control housings are shipped without flow control washers See drain line flow control washer section for available...

Page 49: ...ine flow control washers Pay close attention to proper DLFC orientation 5 Assemble Properly orientate the V3052 in the direction of flow 6 Inlet and outlet threads are 2 Couplings for iron pipe may al...

Page 50: ...e V3766 retainer V3190 XXX must be installed in the center hole When using two V3766 retainers a V3190 XXX must be installed in the center hole of one of the retainers and the center hole on the other...

Page 51: ...ol V3190 090 9 0 GPM Drain line flow control V3190 100 10 0 GPM Drain line flow control V3190 110 11 0 GPM Drain line flow control V3190 130 13 0 GPM Drain line flow control V3190 150 15 0 GPM Drain l...

Page 52: ...ndicate that water is flowing Refer to user instructions for how the display indicates water is flowing a Bypass isolation valve in bypass position b Meter is not connected to meter connection on PC B...

Page 53: ...gher than anticipated water usage b Meter not registering c No regenerant or low level of regenerant in regenerant tank d Control fails to draw in regenerant e Water quality fluctuation f Fouled media...

Page 54: ...tput into container 2 See Troubleshooting Guide 12 12 Control valve fails to draw in regenerant a Injector is plugged b Faulty regenerant piston c Regenerant line connection leak d Drain line restrict...

Page 55: ...002 Control valve motor ran too short and was unable to find the next cycle position and stalled a Foreign material is lodged in control valve b Mechanical binding c Main drive gear too tight d Improp...

Page 56: ...19 Err 15003 Motorized Bypass or MAV for NHBP valve motor ran too long and unable to find the proper park position Motorized Alternating Valve MAV No Hard Water Bypass NHBP a Control valve programmed...

Page 57: ...nion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 21 Err 15011 Motorized Bypass or MAV for NHBP valve motor ran too short stalled while tryi...

Page 58: ...T and REGEN buttons for about 3 seconds to resynchronize software with piston position Then re program each valve to operate as single individual unit Re program the control that is to be the master c...

Page 59: ...and check MAV for separate source black drive pinion on motor Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position 25 Err 18000 Reset was performed this erro...

Page 60: ...2021 U S Patent 6 776 901 1 13 2021 Page 42 9 V3201 03 WS2H BODY W V3468 04 PLUG 1 V3201BSPT 03 WS2H BSPT BODY W V3465 PLUG 1 29 2021 Page 5 Updated drawing Page 6 Updated drawing Page 7 and 8 Updated...

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