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Water Specialist WS1HR, Instruction Manual

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WS1HR & WS1.25HR Manual

Page 45

WS1 Wrench

(Order No. V3193-01)

Although no tools are necessary to assemble or disassemble the valve, the WS1 wrench (shown in various positions on the valve)
may be purchased to aid in assembly or disassembly.

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Summary of Contents for WS1HR

Page 1: ...Valve Series Model WS1 25HR Operation and Instruction Manual for OEM Only Please Note This operation and instruction manual is for the training of the OEM and for the OEM to use to train their custome...

Page 2: ......

Page 3: ...Valve History 27 Installation 28 Drawings and Part Numbers 30 Front Cover and Drive Assembly 31 WS1HR Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly 32 W...

Page 4: ...nlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals After completing any valve maintenance involving the drive assembly or the drive cap a...

Page 5: ...kPa drop Backwash flow rate 1 25 includes bypass 30 gpm 113 5 lpm 25 psig 172 kPa drop Minimum Maximum Operating Pressures 20 psi 138 kPa 125 psi 862 kPa Minimum Maximum Operating Temperatures 40 F 4...

Page 6: ...ers and pliers Disassembly for servicing takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut above to...

Page 7: ...he regeneration The user cannot cancel this request except by resetting the control by pressing NEXT and REGEN buttons simultaneously for 3 seconds The WS1HR WS1 25HR control valves consist of the fol...

Page 8: ...ill The PC board determines the position of the piston by counting pulses produced when the piston is moved An optical sensor looking at one of the reduction drive gears generates these pulses Each cy...

Page 9: ...ation plug in UP location regeneration upflow WS1HR only upflow option is for softeners only install injector in UP location plug in other hole location no regenerant WS1HR WS1 25HR both the DN and UP...

Page 10: ...e flow control can be installed in the standard drain line elbow which accommodates 5 8 polytube or NPT drain line connections The optional nut and polytube insert for the drain line elbow is designed...

Page 11: ...alves with water meters provide a wider variety of useful information see OEM General Instructions for list of information A unique feature of this control valve is the ability to display actual water...

Page 12: ...aced if service is required The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles The handles identify the flow direction of the water The...

Page 13: ...WS1HR WS1 25HR Manual Page 13 Figure 3 Figure 4 Figure 1 Figure 2...

Page 14: ...clear the service call reminder press the and buttons simultaneously while CALL is displayed When desired all information in Diagnostics may be reset to zero when the valve is installed in a new locat...

Page 15: ...ntrol Valve to have no hard water bypass Selecting the use of an outside signal to initiate a regeneration Selection only matters if a connection is made to the two pin connector labeled DP SWITCH loc...

Page 16: ...eing used and that the injector or injector plug s are in the correct locations See Compliance Table in Service Instructions under Injector Cap Screen Injector Plug and Injector section and Figure 6 P...

Page 17: ...to previous step Cycle Options Units Lower Upper Limit Backwash Minutes 1 to 120 Rinse fast Minutes 1 to 120 dn Brine combination of brining and slow rinse Minutes 1 to 180 UP Brine combination of bri...

Page 18: ...the beginning of a regeneration and then deactivates after a set period of time The start of regeneration is defined as the first backwash cycle or Dn brine cycle which ever comes first Set Gal Soften...

Page 19: ...e capacity not automatically estimated Regeneration occurs immediately when gallons capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur when ga...

Page 20: ...xample is BACKWASH using the or button Press NEXT to go to Step 4F Press REGEN to return to previous step Step 4F Select the time for the second cycle which in this example is dn BRINE using the or bu...

Page 21: ...efined as the first backwash cycle or Dn brine cycle which ever comes first Set Gal Softening on Relay activates after a set number of gallons have been used while in service and then deactivates afte...

Page 22: ...ty not automatically estimated Regeneration occurs at the next Regen Set Time when gallons capacity reaches 0 or the specified number of days between regenerations is reached Any number On O oFF Reser...

Page 23: ...n that day even if sufficient volume of water were not used to call for a regeneration Set Day Override using or buttons number of days between regeneration 1 to 28 or oFF See Table 8 for more detail...

Page 24: ...s and will also increase the volume used impacting the recorded values in Diagnostics Steps 3D 4D and 5D and Valve History Step 4VH The third display shows the current treated water flow rate through...

Page 25: ...ivate if REGEN button is pressed To initiate a manual regeneration immediately press and hold the REGEN button for three seconds The system will begin to regenerate immediately The request cannot be c...

Page 26: ...be pressed to move backwards in the day series Press the NEXT button at any time to go to Step 5D Press REGEN to return to previous step STEP 5D Volume 63 day usage history This display shows day 1 f...

Page 27: ...isplay shows the total days since startup Press the NEXT button to go to Step 3VH Press REGEN to return to previous step STEP 3VH Regenerations total number since start up This display shows the total...

Page 28: ...n line flow control use an elbow fitting that does not contain a hole If the drain line is a 5 8 flexible polytube slide the nut onto the polytube then place the polytube insert into the end of the po...

Page 29: ...r misalignment of the o ring Do not use pipe dope or other sealant on threads Use teflon tape on threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps bec...

Page 30: ...Page 30 WS1HR WS1 25HR Manual Drawings and Part Numbers...

Page 31: ...and Description Relay Socket SH3B 05C 3 pole finger safe rail mount socket Relay RH2LB U AC12V 12vac DPDT magnetic latching relay The relay supplies 2 sets of dry contacts for user applications The wi...

Page 32: ...Plate 1 4a V3011 WS1 Piston Downflow ASY 1 4b V3011 01 WS1 Piston Upflow ASY 5 V3174 WS1 Regenerant Piston 1 6 V3135 O ring 228 1 7 V3180 O ring 337 1 8 V3105 O ring 215 Distributor Tube 1 Not Shown V...

Page 33: ...ive Back Plate 1 4 V3407 WS1 5 Piston Downflow ASY 1 5 V3174 WS1 Regenerant Piston 1 6 V3135 O ring 228 1 7 V3180 O ring 337 1 8 V3358 O ring 219 Distributor Tube Opening 1 32 1 V3357 O ring 218 Distr...

Page 34: ...ASY E WHITE V3010 1F WS1 INJECTOR ASY F BLUE V3010 1G WS1 INJECTOR ASY G YELLOW V3010 1H WS1 INJECTOR ASY H GREEN V3010 1I WS1 INJECTOR ASY I ORANGE V3010 1J WS1 INJECTOR ASY J LIGHT BLUE V3010 1K WS...

Page 35: ...y 1 V3195 01 WS1 Refill Port Plug Asy This part is required for backwash only systems 2 H4615 Elbow Locking Clip 1 3 JCP P 6 Polytube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V316...

Page 36: ...162 010 WS1 DLFC 1 0 gpm for V3162 013 WS1 DLFC 1 3 gpm for V3162 017 WS1 DLFC 1 7 gpm for V3162 022 WS1 DLFC 2 2 gpm for V3162 027 WS1 DLFC 2 7 gpm for V3162 032 WS1 DLFC 3 2 gpm for V3162 042 WS1 DL...

Page 37: ...FTG Adapter 1 1 5 V3163 0 ring 019 1 6 V3150 WS1 Split Ring 1 7 V3151 WS1 Nut 1 QC 1 8 V3105 O ring 215 1 9 V3190 090 WS1 DLFC 9 0 gpm for 1 One DLFC must be used if 1 fitting is used V3190 100 WS1 D...

Page 38: ...1 2 V3003 WS1 Meter ASY 1 3 V3118 01 WS1 Turbine ASY 1 4 V3105 0 ring 215 1 5 V3003 01 WS1 Meter Plug ASY 1 6 V3013 Mixing Valve Optional Order number V3003 includes V3118 01 WS1 Turbine ASY and V3105...

Page 39: ...1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4 V3188 WS1 Fitting 1 Brass Sweat Assembly 2 Order No V3007 03 Description WS1 Fitting Brass Sweat Assembly Drawing No Order No De...

Page 40: ...er No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4 V3361 WS1 Fitting 1 1 4 Plastic Male BSPT 2 2 1 4 3 Drawing No Order No Description Quantit...

Page 41: ...5 WS1 Bypass 1 Rotor 2 5 V3146 WS1 Bypass Cap 2 6 V3147 WS1 Bypass Handle 2 7 V3148 WS1 Bypass Rotor Seal Retainer 2 8 V3152 O ring 135 2 9 V3155 O ring 112 2 10 V3156 O ring 214 2 Not Shown Order No...

Page 42: ...Page 42 WS1HR WS1 25HR Manual Flow Diagrams Service and Backwash...

Page 43: ...WS1HR WS1 25HR Manual Page 43 Flow Diagrams Downflow and Upflow WS1HR Only...

Page 44: ...Page 44 WS1HR WS1 25HR Manual Flow Diagrams Rinse and Fill...

Page 45: ...tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly RRVHQV UDLQ 1XW Q 3RO WXEH SSOLFDWLR...

Page 46: ...e bottom of the drive back plate Push the top of the drive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the d...

Page 47: ...all wording then flash the software version and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assembly must be removed to access the drive...

Page 48: ...thout tools by using thumb and forefinger Inspect the black o rings and clear lip seals for wear or damage Replace the entire stack if necessary Do not disassemble the WS1HR or WS1 25HR stack The spac...

Page 49: ...the side of the drive assembly Reattach the drive assembly and the water meter and power plugs THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL HEALTH EFFECT APPLICATI...

Page 50: ...valve until the desired hardness is reached Close the faucet Bypass Valve The working parts of the bypass valve are the rotor assemblies that are contained under the bypass valve caps Before working o...

Page 51: ...ration time option e Control valve set at NORMAL on 0 e Check control valve set up procedure regeneration time option 5 ERROR followed by code number Error Code 1001 Unable to recognize start of regen...

Page 52: ...held a AC Adapter unplugged a Connect AC Adapter b No electric power at outlet b Repair outlet or use working outlet c Broken drive gear or drive cap assembly c Replace drive gear or drive cap assemb...

Page 53: ...tor Tube Opening Identification 4D 2 3 Black Plug 1 25 1 25 Spacer Color Grey Note The WS1HR HS downflow piston is a solid amber color The WS1HR HS upflow piston is black and amber Grey Plug 1 5 Space...

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Page 55: ...WS1HR WS1 25HR Manual Page 55...

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