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2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

SEE DRAWING D3400024 on page 16

THESE INSTRUCTIONS SHOULD ONLY BE USED IF THE SOCKET HEAD 

CAP SCREWS (ITEM 13) HAVE BEEN LOOSENED AND THE POSITION OF 

THE ACTUATOR (ITEM 1) RELATIVE TO THE LINKAGE BASE (ITEM 17) HAS 

BEEN CHANGED. OTHERWISE USE THE REMOVAL AND INSTALLATION 

INSTRUCTIONS ON PAGE 8 & 9.

1)  Remove line pressure and isolate valve in piping. 

2)  Operate actuator (Item 1) so plug is off seat(s) or travel stop in 

valve. 

3)  Remove power and signal from actuator. For E025, after 

power is removed, cycle Fail-Safe Switch from Up Arrow to 
Down Arrow until actuator stem no longer moves. Adaption/
Power (green LED) changes from blinking to off. Return Fail-
Safe Switch to original position. If necessary use the manual 
override to operate actuator so plug is off seat(s) or travel 
stop in valve (See manual override on page 3).

WARNING: DO NOT FORCE OR TURN THE MANUAL 
OVERRIDE WHEN THE MANUAL OVERRIDE 
BUTTON IS NOT PRESSED. DOING SO MAY CAUSE 
DAMAGE TO THE ACTUATOR GEARS.

4)  Unlock stem connector clamp, use fingers on the front and 

back sides of black lock assembly to evenly raise the lock 
assembly. 

WARNING: WHEN HANDLING THE ACTUATOR TAKE 
CARE NOT TO DAMAGE THE STEM CONNECTOR 
CLAMP AND CROSS BAR ASSEMBLY.

                  
5)  Press the manual override button then use the actuator 

manual override to raise the stem connector until the stem 
adapter (Item 5) is disengaged (See manual override on page 
3).

WARNING: DO NOT FORCE OR TURN THE MANUAL 
OVERRIDE WHEN THE MANUAL OVERRIDE 
BUTTON IS NOT PRESSED. DOING SO MAY CAUSE 
DAMAGE TO THE ACTUATOR GEARS.

6)  Adjust the socket head cap screws (Item 13) so the teeth of 

the front linkage lock nuts (Item 14) will not interfere with the 
teeth of linkage base tracks (Item 17).

7)  Press together the linkage base tracks and slide the actuator 

rails out of the tracks until the actuator is separate from the 
linkage base.

8)  Thread the socket head cap screws out of the threaded 

linkage nuts (Item 16). Remove and separate the threaded 
linkage nuts and springs (Item 15).

9)  Remove the socket head cap screws, front linkage lock nuts, 

and springs together from the actuator rails. Separate the 
socket head cap screws, front linkage nuts, and springs.

10) Remove the orange travel indicators (Item 8) from the 

actuator rail.   

11)  Loosen yoke locknut (Item 3) until it is free of bonnet. 

12)  Remove spacer ring (Item 2). 

13)  Remove linkage base from valve. 

14)  Hold jam nut (Item 4) on valve stem and turn the stem adapter 

(Item 5) to disengage from valve stem. 

WARNING: THE VALVE STEM SHOULD NEVER BE 
TURNED WHILE THE PLUG IS IN CONTACT WITH 
THE SEAT OTHERWISE THE SEATING SURFACES 
WILL BE DAMAGED VOIDING THE WARRANTY. 

15)  Remove stem adapter from valve stem.

16)  Remove jam nut from valve stem.

READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING. 

REMOVAL OF E024 & E025 ACTUATOR 
AND LINKAGE BASE FROM VALVE 

ADDENDUM A

Summary of Contents for E024

Page 1: ...d Testing 6 VMS 35 Battery Replacement 7 Removal of E024 E025 8 Installation of E024 E025 9 Removal of E026 E029 E030 10 Installation of E026 E029 E030 11 Set up 12 Control Action 13 Power Failure Dir...

Page 2: ...___________ Manual Override Yes with supplied Allen Key 4mm E024 E025 5mm E026 E029 E030 ______________________________________________________________________________________________ Construction Alu...

Page 3: ...mpletion of this cycle the actuators working range Control Signal Feedback Signal and running time will be adjusted to the actual stroke of the actuator Status yellow LED to confirm communication DANG...

Page 4: ...K ACTUATOR BK 1 RD 2 WH 3 Y OR 5 U Common Hot Input 2 to 10 VDC Output 2 to 10 VDC 4 20 MADC Line Volts 24 VAC CLASS 2 TRANSFORMER 4 20MADC CONTROL SIGNAL 2 10VDC FEED BACK ACTUATOR BK 1 RD 2 WH 3 Y O...

Page 5: ...2nd Actuator AC 24 VAC Out Power Failure Terminal AC changes to 24 V square wave from battery inverter A relay breaks the connection between Terminals C1 and NO1 forcing the actuator to return to the...

Page 6: ...still disconnected wire the VMS 35 to 24 volts AC power Connect the hot to terminal L then neutral to terminal LN 4 Engage the 24 VAC building power 5 Verify that building power is live then connect t...

Page 7: ...from the battery 2 Remove the two battery mounting bracket screws and remove the battery and bracket 3 Place the bracket over the new battery and install the assembly as shown using the two screws rem...

Page 8: ...ers on the front and back sides of black lock assembly to evenly raise the lock assembly WARNING WHENHANDLINGTHEACTUATORTAKE CARE NOT TO DAMAGE THE STEM CONNECTOR CLAMP AND CROSS BAR ASSEMBLY 5 Use ac...

Page 9: ...override on page 3 WARNING DO NOT FORCE OR TURN THE MANUAL OVERRIDE WHEN THE MANUAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS WARNING DO NOT LOOSEN THE FACTORY SET...

Page 10: ...IDE WHEN THE MANUAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 4 Remove stem connector socket head nuts remove stem connector U bolt 5 While carefully manually hold...

Page 11: ...SED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 6 Rotate actuator to desired orientation For the factory default actuator position the motor electrical wire end of the actuator faces the outlet si...

Page 12: ...l Signal The default Control Signal is 2 10 Vdc see the wiring diagram for 4 20 mAdc 2 Review the Control Action by inspecting the Rotation Switch position 3 Confirm the Power Failure mode by inspecti...

Page 13: ...MS 35 Decreasing Control Signal Closes 2 way valves and Lower Port for 3 way valves Signal and Power Failure Direction is Fail Closed FC for 2 way valves and Fail Lower Port Closed for 3 way valves Up...

Page 14: ...ilure Direction FACING DESCRIPTION Up Arrow E025 E026 Power Failure Direction is Fail Open FO 2 way valves and Upper Port Closed for 3 way valves Down Arrow E025 E026 Power Failure Direction is Fail C...

Page 15: ...CRIPTION OFF ILLUMINATED Normal no faults OFF BLINKING Power Failure is active E025 E026 only ILLUMINATED OFF Fault is detected 1 OFF OFF No Power or Capacitors charging ILLUMINATED ILLUMINATED Auto C...

Page 16: ...16 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com D3400024...

Page 17: ...17 HVAC_BAC_ELECTRIC_IOM_RevCa_0219 D3400025...

Page 18: ...manual override to raise the stem connector until the stem adapter Item 5 is disengaged See manual override on page 3 WARNING DO NOT FORCE OR TURN THE MANUAL OVERRIDE WHEN THE MANUAL OVERRIDE BUTTON I...

Page 19: ...BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 8 Insert first socket head cap screw Item 13 through front linkage lock nut Item 14 Watch orientation Install first spring Item 15...

Page 20: ...nkage base tracks below the front linkage lock nuts is not the same on both sides loosen the socket head cap screws then repeat this step 11 Tightenboth4mmsocketheadcapscrewsto44in lbftorque 12 Use ac...

Page 21: ...C_BAC_ELECTRIC_IOM_RevCa_0219 ADDENDUM B On Off Line Volts 24 VAC CLASS 2 TRANSFORMER 2 10VDC FEED BACK ACTUATOR BK 1 RD 2 WH 3 Y OR 5 U Common Hot Output 2 to 10 VDC ACTUATOR WIRING DIAGRAM ON OFF CO...

Page 22: ...On Off Normal Terminal L is connected to 24 VAC building power Terminal LN completes the circuit to BK Actuator responds to opening and closing of contact between WH 3 Y and Terminal AC VMS 35 WIRING...

Page 23: ...ct grounded reference negative black wire from actuator to terminal LN Connect terminal AC to white wire from actuator to drive the valve stem to the rotation switch position Disconnect terminal AC fr...

Page 24: ...026 WH 3 Y connected to RD 2 Closes 2 way valves and Closes Lower port 3 way valves WH 3 Y not connected to RD 2 Opens 2 way valves and Closes Upper port 3 way valves Facing Down Arrow E025 E026 WH 3...

Page 25: ...25 HVAC_BAC_ELECTRIC_IOM_RevCa_0219 ADDENDUM B E024 and E029 E030 CONTROL ACTION ON OFF CONTROL...

Page 26: ...26 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com NOTES...

Page 27: ...27 HVAC_BAC_ELECTRIC_IOM_RevCa_0219 NOTES...

Page 28: ...2600 EMRICK BLVD BETHLEHEM PA 18020 USA 800 922 0085 WWW WARRENCONTROLS COM DEPENDABLE RUGGED PRECISION CONTROL VALVES AND ACCESSORIES HVAC_BAC_ELECTRIC_IOM_RevCa_0219...

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