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·6·

 

wind. 

(4)

 

The  distance  between  welder  and  wall  must  be  more  than  20cm, 
between welders more than 10cm to ensure enough heat radiation. 

(5)

 

When using water cooled gun, must be care of not being frozen.

 

2

Requirement of input volt

 

(1)

 

Input volt must be standard sine wave, effective value 380-440V, 
frequency 50Hz/60Hz 

(2)

 

Unbalance degree of 3- phase volt must be no more than 5% 

3

 

Power supply:

 

Table1: The size of fuse and breaker in the table are for reference only. 

 
 
 
 
 
 
 
 
 
 
 
 
 

Product type 

IN 

MIG-250 I 

IN 

MIG-400 I 

IN 

MIG-500 I 

IN 

MIG-630 I 

Power supply   

 

3 phase AC380V 

 

Min. capacity 

Power network 

12KVA 

22KVA 

38KVA 

54KVA 

Generator   

20KVA 

30KVA 

50KVA 

70KVA 

Input volt 

protection 

Fuse   

20A 

30A 

50A 

60A 

Circuit breaker 

20A 

32A 

63A 

100A 

Cable size 

(cross-section) 

Input volt 

1.5mm

2

 

2.5mm

2

 

6mm

2

 

10mm

2

 

Output volt 

25mm

2

 

35mm

2

 

70mm

2

 

95mm

2

 

Ground lead   

1.5mm

2

 

2.5mm

2

 

6mm

2

 

10mm

2

 

Summary of Contents for IN MIG I Series

Page 1: ...ng Machines Operating Manual WARPP ENGINEERS PVT LTD B 1005 Western Edge II Near Metro Mall Off Western Express Highway Borivali E Mumbai 400 066 Tel 91 22 28542272 73714 Fax 91 22 28542275 E mail sal...

Page 2: ...e read the instruction in details prior to operation Complying with procedures defined in this manual is always appreciated INDEX 1 Usage Features 3 2 Safety Precautions 3 3 Installation 5 4 Definitio...

Page 3: ...due to stronger pulse strike Reducing molten ball while stopping arc Reducing labor intensity while welding long weld by using auto lock function Stable wire feeding due to consistent output of power...

Page 4: ...eing gas poisoned and asphyxiated Especially in the container where oxygen is depleted easily Avoid being harmed by arc flash hot spatter slag Arc rays can injure your eyes and make your eyes feel unc...

Page 5: ...pany and comply with the proper instruction Avoid being hurt by welding machine while in transport When moving the welding machine by fork lift truck or crane nobody can be allowed for standing downri...

Page 6: ...egree of 3 phase volt must be no more than 5 3 Power supply Table1 The size of fuse and breaker in the table are for reference only Product type IN MIG 250 I IN MIG 400 I IN MIG 500 I IN MIG 630 I Pow...

Page 7: ...ct the welder s terminal plug to the work piece by welding cable 2 Connect the welder s terminal plug to the wire feeder by control cable 3 Connect the welder s control cable socket to the wire feeder...

Page 8: ...on on the front panel of the welder When the torch trigger is pulled the feeder start to feed wire and CO2 will blow out of the nozzle therefore it can be used for welding Operators can select paramet...

Page 9: ...elding After this process the welder s dynamically responsive speed has been greatly increased so the welder size and weight are reduced noticeably Power source enjoys good anti fluctuating ability an...

Page 10: ...g Connect to wire feeder s welding cable 8 Power indication lamp Lamp indicating whether power source is effectively connected to power supply 9 Protection indicator lamp Welding machine will automati...

Page 11: ...l and parts number reference Fig 5 Rear panel 1 Input warning sign 2 Air switch The function of air switch is to protect welding machine by automatic trip to turn off power supply while in machine ove...

Page 12: ...ly 6 Cooling fan Cool down the heat components in the welding machine 7 Gas Heater power cable socket Power socket wire to CO2 regulator s heater coil 8 Name tag 3 Controller This controller is fixed...

Page 13: ...wer 8KVA 14 4KVA 25KVA 35 8KVA 03 Rated input current 12A 21A 37A 54A 04 Rated duty cycle 60 60 60 100 05 Output current 60 250A 60 350A 60 500A 60 630A 06 Output voltage 12 30V 12 40V 15 50V 15 50V 0...

Page 14: ...13 CO2 gas flow rate 15 20L min 14 Insulation class of main transformer H...

Page 15: ...circuit 4 Operating carefully don t make welding and control cable worn out or broken 5 Never let welding machine be bumped into or stacked up by heavy objects 6 Ensure good ventilation 2 Periodical...

Page 16: ...on when machine switches on 1 Phase missing 2 Air switch is damaged 3 Fuse is broken 1 Check power supply 2 Change Air switch 3 Change fuse 2A 02 Air switch tripped Immediately after the machine is sw...

Page 17: ...is damaged 2 Heater cable is broken or shorten 3 Thermal sensitive resistance in power source is damaged 1 Change regulator repair heat cable change 2 Thermal sensitive resistance 07 Push welding tor...

Page 18: ...FOR VOLTAGE DSP007 DSP007 DSP007 DSP007 INPUT SURGE SUPPRESSOR ISS001 ISS001 ISS001 ISS001 SNUBBER CAPACITOR SCAP001 SCAP001 SCAP001 SCAP001 CONTROL TRANSFORMER CTRAX002 CTRAX002 CTRAX002 CTRAX002 CON...

Page 19: ...CL 400 THCL 500 THCL 630 WIRE FEEDER MOTOR WITH WIRE FEED MECHANISM WFMTR002 WFMTR002 WFMTR003 WFMTR003 24 V SOLANOID VALVE SV002 SV002 SV002 SV002 EURO CONNECTOR FEEDER SIDE EURO BRASS 01 EURO BRASS...

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