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INMIG-250 I

INMIG-400 I

INMIG-500 I

INMIG-630 I

Part Code

Part Code

Part Code

Part Code

MAIN PCB

PCB-MIG-250I

PCB-MIG-400 I

PCB-MIG-500I

PCB-MIG-630I

DRIVE CARD

PCB-DRV-01

PCB-DRV-01

PCB-DRV-01L

PCB-DRV-01l

IGBT

IGBT5012

IGBT7512

IGBT10012

IGBT15012

INPUT BRIDGE MODULE

IBDG003

IBDG003

IBDG004

IBDG004

OUTPUT RECTIFIER MODULE

FRM001

FRM001

FRM001

FRM001

FAN

FAN001

FAN004

FAN005

FAN006

DC CAPACITOR

CAP001

CAP001

CAP001

CAP001

AC CAPACITOR

CAP002

CAP003

CAP003

CAP004

SNUBBER CARD

PCB-SNB-01

PCB-SNB-01

PCB-SNB-02

PCB-SNB-03

MCB

MCB001

MCB002

MCB002

MCB003

DIGITAL DISPLAY METER FOR CURRENT

DSP001

DSP001

DSP001

DSP001

DIGITAL DISPLAY METER FOR VOLTAGE

DSP007

DSP007

DSP007

DSP007

INPUT SURGE SUPPRESSOR

ISS001

ISS001

ISS001

ISS001

SNUBBER CAPACITOR

SCAP001

SCAP001

SCAP001

SCAP001

CONTROL TRANSFORMER

CTRAX002

CTRAX002

CTRAX002

CTRAX002

CONTROL TRANSFORMER FOR WIRE 
FEED MOTOR (BIG)

CTRAX003

CTRAX003

CTRAX003

CTRAX003

MOV

MOV001

MOV001

MOV001

MOV001

SNUBBER PCB FOR OUTPUT FRM

PCB-SNB-OUT-01

PCB-SNB-OUT-01

PCB-SNB-OUT-01

PCB-SNB-OUT-01

POTENTIOMETER FOR CRATER 
CURRENT/CRATER VOLTAGE 

POT001

POT001

POT001

POT001

POTENTIOMETER FOR INDUCTANCE

POT33

POT33

POT33

POT33

KNOB FOR THE POT

KNOB001

KNOB001

KNOB001

KNOB001

OVERCURRENT PROTECTION PCB

PCB-OC-250

PCB-OC-400

PCB-OC-500

PCB-OC-630

MAIN TRANSFORMER

MTRX005

MTRX006

MTRX007

MTRX008

FAN CAPACITOR

CAP05

CAP05

CAP05

CAP05

TWO POLE SWITCH FOR PANEL/REMOTE & 
V/A

PSW001

PSW001

PSW001

PSW001

Spare List of the INMIG-I Series

DESCRIPTION

Summary of Contents for IN MIG I Series

Page 1: ...ng Machines Operating Manual WARPP ENGINEERS PVT LTD B 1005 Western Edge II Near Metro Mall Off Western Express Highway Borivali E Mumbai 400 066 Tel 91 22 28542272 73714 Fax 91 22 28542275 E mail sal...

Page 2: ...e read the instruction in details prior to operation Complying with procedures defined in this manual is always appreciated INDEX 1 Usage Features 3 2 Safety Precautions 3 3 Installation 5 4 Definitio...

Page 3: ...due to stronger pulse strike Reducing molten ball while stopping arc Reducing labor intensity while welding long weld by using auto lock function Stable wire feeding due to consistent output of power...

Page 4: ...eing gas poisoned and asphyxiated Especially in the container where oxygen is depleted easily Avoid being harmed by arc flash hot spatter slag Arc rays can injure your eyes and make your eyes feel unc...

Page 5: ...pany and comply with the proper instruction Avoid being hurt by welding machine while in transport When moving the welding machine by fork lift truck or crane nobody can be allowed for standing downri...

Page 6: ...egree of 3 phase volt must be no more than 5 3 Power supply Table1 The size of fuse and breaker in the table are for reference only Product type IN MIG 250 I IN MIG 400 I IN MIG 500 I IN MIG 630 I Pow...

Page 7: ...ct the welder s terminal plug to the work piece by welding cable 2 Connect the welder s terminal plug to the wire feeder by control cable 3 Connect the welder s control cable socket to the wire feeder...

Page 8: ...on on the front panel of the welder When the torch trigger is pulled the feeder start to feed wire and CO2 will blow out of the nozzle therefore it can be used for welding Operators can select paramet...

Page 9: ...elding After this process the welder s dynamically responsive speed has been greatly increased so the welder size and weight are reduced noticeably Power source enjoys good anti fluctuating ability an...

Page 10: ...g Connect to wire feeder s welding cable 8 Power indication lamp Lamp indicating whether power source is effectively connected to power supply 9 Protection indicator lamp Welding machine will automati...

Page 11: ...l and parts number reference Fig 5 Rear panel 1 Input warning sign 2 Air switch The function of air switch is to protect welding machine by automatic trip to turn off power supply while in machine ove...

Page 12: ...ly 6 Cooling fan Cool down the heat components in the welding machine 7 Gas Heater power cable socket Power socket wire to CO2 regulator s heater coil 8 Name tag 3 Controller This controller is fixed...

Page 13: ...wer 8KVA 14 4KVA 25KVA 35 8KVA 03 Rated input current 12A 21A 37A 54A 04 Rated duty cycle 60 60 60 100 05 Output current 60 250A 60 350A 60 500A 60 630A 06 Output voltage 12 30V 12 40V 15 50V 15 50V 0...

Page 14: ...13 CO2 gas flow rate 15 20L min 14 Insulation class of main transformer H...

Page 15: ...circuit 4 Operating carefully don t make welding and control cable worn out or broken 5 Never let welding machine be bumped into or stacked up by heavy objects 6 Ensure good ventilation 2 Periodical...

Page 16: ...on when machine switches on 1 Phase missing 2 Air switch is damaged 3 Fuse is broken 1 Check power supply 2 Change Air switch 3 Change fuse 2A 02 Air switch tripped Immediately after the machine is sw...

Page 17: ...is damaged 2 Heater cable is broken or shorten 3 Thermal sensitive resistance in power source is damaged 1 Change regulator repair heat cable change 2 Thermal sensitive resistance 07 Push welding tor...

Page 18: ...FOR VOLTAGE DSP007 DSP007 DSP007 DSP007 INPUT SURGE SUPPRESSOR ISS001 ISS001 ISS001 ISS001 SNUBBER CAPACITOR SCAP001 SCAP001 SCAP001 SCAP001 CONTROL TRANSFORMER CTRAX002 CTRAX002 CTRAX002 CTRAX002 CON...

Page 19: ...CL 400 THCL 500 THCL 630 WIRE FEEDER MOTOR WITH WIRE FEED MECHANISM WFMTR002 WFMTR002 WFMTR003 WFMTR003 24 V SOLANOID VALVE SV002 SV002 SV002 SV002 EURO CONNECTOR FEEDER SIDE EURO BRASS 01 EURO BRASS...

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