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5. Always verify the supply ground-check and be sure that input power cord ground
wire is properly connected to ground terminal in disconnect box or that cord plug is
connected to a properly grounded receptacle outlet.
6. When making input connections, attach proper grounding conductor first - double
check connections.
7. Frequently inspect input power cord for damage or bare wiring. Replace cord
immediately if damaged - bare wiring can kill.
8. Turn off all equipment when not in use.
9. If earth grounding of the work-piece (JOB) is required, ground it directly with a
separate cable - do not use work clamp or work cable.
10. Do not touch electrode if you are in contact with the work, ground, or another
electrode from a different machine.
11. Use only well-maintained equipment. Repair or replace damaged parts at once.
Maintain unit according to manual.
12. Wear a safety harness if working above floor level.
13. Keep all panels and covers securely in place.
14. Clamp work cable with good metal to metal contact to work-piece or worktable as
near the weld as practical.

C. Arc Rays

Arc rays can burn eyes and skin; noise can damage hearing; flying slag or sparks can
injure eyes.
Arc rays from the welding process produce intense visible and invisible (ultraviolet
and infrared) rays that can burn eyes and skin. Noise from some processes can
damage hearing. Chipping, grinding and weld cooling throw off pieces of metal or
slag.
1. Use approved ear plugs or ear muffs if noise level is high.
2. Use a welding helmet fitted with a proper shade of filter to protect your face and
eyes when welding or watching.
3. Wear approved safety glasses with side shields.
4. Use protective screens or barriers protect others from flash and glare; warn others
not to watch the arc.
5. Wear protective clothing made from durable, flame-resistant material (wool and
leather) and foot protection where necessary.

D. Fumes and Gases

Fumes and gases can be hazardous to your health. Welding produces fumes and gases.
Breathing these fumes and gases can be hazardous to your health.
1. Keep your head out of the fumes. Do not breathe the fumes.
2. If inside, ventilate the area and/or use exhaust at the arc to remove welding fumes
and gases.
3. If ventilation is poor, use an approved air-supplied respirator.
4. Read the Material Safety Data Sheets (MSDS) and the suppliers instruction for
metals, consumables, coatings, cleaners, and degreasers.

Summary of Contents for DCWF-V1

Page 1: ...F V1 Warpp Engineers Pvt Ltd Source of Reliable welding and cutting equipment B 1005 10th Floor Western Edge 2 Near Metro Mall Off western Express Highway Borivali East Pin code 400066 TEL 022 2854227...

Page 2: ...ain the equipment in peak condition and achieve maximum efficiency with your welding operation Please read these instructions carefully to become aware of every advantage CAUTION Only experienced pers...

Page 3: ...curs Welding is safe when precautions are taken The safety information given below is only a summary of the more complete safety information that will be found in the Safety Standards listed at the en...

Page 4: ...and skin noise can damage hearing flying slag or sparks can injure eyes Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and sk...

Page 5: ...ed for the specific application maintain them and associated parts in good condition 6 Turn face away from valve outlet when opening cylinder valve 7 Keep protective cap in place over valve except whe...

Page 6: ...the body 4 Keep welding power source and cables as far away as practical 5 Connect work clamp to work piece JOB as close to the weld as possible 6 Welders having pacemakers should consult their physi...

Page 7: ...6 mm hard and soft wire Order kits separately for desired wire size Maintenance Periodically clean the drive rolls of dirt and chips Occasionally check the wear of liners tips and guides Always replac...

Page 8: ...old Wire Feeder Section 3 A Digital cold wire feeder Features 1 4 Seven segment display 2 Saves all the set parameter in the internal EEPROM 3 Compact and lightweight design 4 Equipped with plastic sp...

Page 9: ...g and control interfacing Digital key pad Description S No Digital Key pad Function Key Pressed 1 Increment Switch can be used to increment speed on time and off time INT is Increment switch 2 Decreme...

Page 10: ...motor will start feeding the filler wire in pulse mode and the pulse mode LED indicator will also turned on 2 In pulse mode the motor indicator will start blinking indicating the status of the motor...

Page 11: ...urned off all the parameter s which were set will be saved in the internal Microcontroller EEPROM or the memory and will be saved until it has been changed and turned off again 8 The setting of SPEED...

Page 12: ...justed based on torch model cable length type of welding torch welding wire type and size Type 1 for hard wire such as carbon steel wire stainless steel wire Type 2 for soft wire such as Aluminum wire...

Page 13: ...the Brake Force Control Screw 1 as shown in Figure 8 The brake force must be appropriate ensure the wire round the wire spool will not become too loose and prevent the wire scattering If the brake for...

Page 14: ...hange as development is a continuous process Appendix A 1 General The user is responsible for installing and using the arc welding equipment according to the manufacturer s instructions If electromagn...

Page 15: ...to the public supply system according to the manufacturer s recommendations If interference occurs it may be necessary to take additional precautions such as filtering of the public supply system Cons...

Page 16: ...piece to earth should be made by a direct connection to the work piece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitance selected a...

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