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5. Work in a confined space only if it is well ventilated, or while wearing an
air-supplied respirator. Always have a trained watch person nearby.
6. Do not weld in locations near cleaning, or spraying operations. The heat and rays of
the arc can react with vapors to form highly toxic and irritating gases.
7. Do not weld on coated metals, such as galvanized, lead or cadmium plated steel,
unless the coating is removed from the weld area, the area is well ventilated, and if
necessary, while wearing an air-supplied respirator. The coatings and any metals
containing these elements can give off toxic fumes if welded.

E. Cylinders

Cylinders can explode if damaged. Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of
the welding process, be sure to treat them carefully.
1. Protect compressed gas cylinders from excessive heat, mechanical shocks, slag,
open flames, sparks, and arcs.
2. Install cylinders in an upright position by securing to a stationary support or
cylinder rack to prevent falling or tipping.
3. Keep cylinders away from any welding or other electrical circuits.
4. Never weld on a pressurized cylinder - explosion will result.
5. Use only correct shielding gas cylinders, regulators, hoses and fittings designed for
the specific application; maintain them and associated parts in good condition.
6. Turn face away from valve outlet when opening cylinder valve.
7. Keep protective cap in place over valve except when cylinder is in use or connected
for use.
8. Read and follow instructions on compressed gas cylinders, associated equipment

as per applicable Standards.

F. Welding

Welding can cause fire or explosion. Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc.
The flying sparks, hot work-piece (JOB), and hot equipment can cause fires and burns.
Accidental contact of electrode to metal objects can cause sparks, explosion,
overheating, or fire. Check and be sure the area is safe before doing any welding.
1. Protect yourself and others from flying sparks and hot metal.
2. Do not weld where flying sparks can strike flammable material.
3. Remove all flammables within 35 ft. (10.7 m) of the welding arc. If this is not
possible, tightly cover them with approved covers.
4. Be alert that welding sparks and hot materials from welding can easily go through
small cracks and openings to adjacent areas.
5. Watch for fire, and keep a fire extinguisher nearby.
6. Do not weld on closed containers such as tanks, drums, or pipes, unless they are
properly prepared.
7. Connect work cable to the work as close to the welding area as practical to prevent
welding current traveling long, possibly unknown paths and causing electric shock
and fire hazards.

Summary of Contents for DCWF-V1

Page 1: ...F V1 Warpp Engineers Pvt Ltd Source of Reliable welding and cutting equipment B 1005 10th Floor Western Edge 2 Near Metro Mall Off western Express Highway Borivali East Pin code 400066 TEL 022 2854227...

Page 2: ...ain the equipment in peak condition and achieve maximum efficiency with your welding operation Please read these instructions carefully to become aware of every advantage CAUTION Only experienced pers...

Page 3: ...curs Welding is safe when precautions are taken The safety information given below is only a summary of the more complete safety information that will be found in the Safety Standards listed at the en...

Page 4: ...and skin noise can damage hearing flying slag or sparks can injure eyes Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and sk...

Page 5: ...ed for the specific application maintain them and associated parts in good condition 6 Turn face away from valve outlet when opening cylinder valve 7 Keep protective cap in place over valve except whe...

Page 6: ...the body 4 Keep welding power source and cables as far away as practical 5 Connect work clamp to work piece JOB as close to the weld as possible 6 Welders having pacemakers should consult their physi...

Page 7: ...6 mm hard and soft wire Order kits separately for desired wire size Maintenance Periodically clean the drive rolls of dirt and chips Occasionally check the wear of liners tips and guides Always replac...

Page 8: ...old Wire Feeder Section 3 A Digital cold wire feeder Features 1 4 Seven segment display 2 Saves all the set parameter in the internal EEPROM 3 Compact and lightweight design 4 Equipped with plastic sp...

Page 9: ...g and control interfacing Digital key pad Description S No Digital Key pad Function Key Pressed 1 Increment Switch can be used to increment speed on time and off time INT is Increment switch 2 Decreme...

Page 10: ...motor will start feeding the filler wire in pulse mode and the pulse mode LED indicator will also turned on 2 In pulse mode the motor indicator will start blinking indicating the status of the motor...

Page 11: ...urned off all the parameter s which were set will be saved in the internal Microcontroller EEPROM or the memory and will be saved until it has been changed and turned off again 8 The setting of SPEED...

Page 12: ...justed based on torch model cable length type of welding torch welding wire type and size Type 1 for hard wire such as carbon steel wire stainless steel wire Type 2 for soft wire such as Aluminum wire...

Page 13: ...the Brake Force Control Screw 1 as shown in Figure 8 The brake force must be appropriate ensure the wire round the wire spool will not become too loose and prevent the wire scattering If the brake for...

Page 14: ...hange as development is a continuous process Appendix A 1 General The user is responsible for installing and using the arc welding equipment according to the manufacturer s instructions If electromagn...

Page 15: ...to the public supply system according to the manufacturer s recommendations If interference occurs it may be necessary to take additional precautions such as filtering of the public supply system Cons...

Page 16: ...piece to earth should be made by a direct connection to the work piece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitance selected a...

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