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3

E. PULSE MODE SETTING .................................................................................. 10.

F. Important Note. ................................................................................................... 12.

Section 4

................................................................................................................. 13.

1) Wire Feeder structure .......................................................................................... 13.

2) Wire Feeder Roller and Installation ..................................................................... 13.

Section 5

.................................................................................................................. 14.

Brake force of wire spool adjustment ...................................................................... 14.

Section 6 ................................................................................................................... 15.

Specifications ........................................................................................................... 15.

Appendix A ............................................................................................................... 16.

Section 1

Safety Precautions :-

WARNING

These Safety Precautions are for your protection. They summarize precautionary
information from the references listed in
Additional Safety Information section. Before performing any installation or
operating procedures, be sure to read and follow the safety precautions listed below as
well as all other manuals, material safety data sheets, labels, etc. Failure to observe
Safety Precautions can result in injury or death.

A. Arc Welding

Arc Welding can be hazardous. Protect yourself and others from possible serious
injury or death. Keep children away. In welding, as in most jobs, exposure to certain
hazards occurs. Welding is safe when precautions are taken. The safety information
given below is only a summary of the more complete safety information that will be
found in the Safety Standards listed at the end of this section. Read and follow all
Safety Standards. Have all installation, operation, maintenance and repair work
performed only by qualified people.

B. Electric Shock

Touching live electrical parts can cause fatal shocks or severe burns. The electrode
and work circuit is electrically live whenever the output is on. The input power circuit
and machine internal circuits are also live when power is on. When using mechanized
wire feed, the wire, wire reel, drive roll housing and all metal parts touching the
welding wire are electrically live. Incorrectly installed or improperly grounded
equipment is a hazard.
1. Do not touch live electrical parts.
2. Wear dry, hole-free insulating gloves and appropriate body protection.
3. Disconnect input power before installing or servicing this equipment.
4. Properly install and ground this equipment according to the operation manual.

Summary of Contents for DCWF-V1

Page 1: ...F V1 Warpp Engineers Pvt Ltd Source of Reliable welding and cutting equipment B 1005 10th Floor Western Edge 2 Near Metro Mall Off western Express Highway Borivali East Pin code 400066 TEL 022 2854227...

Page 2: ...ain the equipment in peak condition and achieve maximum efficiency with your welding operation Please read these instructions carefully to become aware of every advantage CAUTION Only experienced pers...

Page 3: ...curs Welding is safe when precautions are taken The safety information given below is only a summary of the more complete safety information that will be found in the Safety Standards listed at the en...

Page 4: ...and skin noise can damage hearing flying slag or sparks can injure eyes Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and sk...

Page 5: ...ed for the specific application maintain them and associated parts in good condition 6 Turn face away from valve outlet when opening cylinder valve 7 Keep protective cap in place over valve except whe...

Page 6: ...the body 4 Keep welding power source and cables as far away as practical 5 Connect work clamp to work piece JOB as close to the weld as possible 6 Welders having pacemakers should consult their physi...

Page 7: ...6 mm hard and soft wire Order kits separately for desired wire size Maintenance Periodically clean the drive rolls of dirt and chips Occasionally check the wear of liners tips and guides Always replac...

Page 8: ...old Wire Feeder Section 3 A Digital cold wire feeder Features 1 4 Seven segment display 2 Saves all the set parameter in the internal EEPROM 3 Compact and lightweight design 4 Equipped with plastic sp...

Page 9: ...g and control interfacing Digital key pad Description S No Digital Key pad Function Key Pressed 1 Increment Switch can be used to increment speed on time and off time INT is Increment switch 2 Decreme...

Page 10: ...motor will start feeding the filler wire in pulse mode and the pulse mode LED indicator will also turned on 2 In pulse mode the motor indicator will start blinking indicating the status of the motor...

Page 11: ...urned off all the parameter s which were set will be saved in the internal Microcontroller EEPROM or the memory and will be saved until it has been changed and turned off again 8 The setting of SPEED...

Page 12: ...justed based on torch model cable length type of welding torch welding wire type and size Type 1 for hard wire such as carbon steel wire stainless steel wire Type 2 for soft wire such as Aluminum wire...

Page 13: ...the Brake Force Control Screw 1 as shown in Figure 8 The brake force must be appropriate ensure the wire round the wire spool will not become too loose and prevent the wire scattering If the brake for...

Page 14: ...hange as development is a continuous process Appendix A 1 General The user is responsible for installing and using the arc welding equipment according to the manufacturer s instructions If electromagn...

Page 15: ...to the public supply system according to the manufacturer s recommendations If interference occurs it may be necessary to take additional precautions such as filtering of the public supply system Cons...

Page 16: ...piece to earth should be made by a direct connection to the work piece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitance selected a...

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