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Thank you for selecting WARPP brand Digital cold wire feeder. In order to

keep you safe away from unexpected accidents, and enjoy full benefits offered by our

quality products during welding, please read the instruction in details prior to

operation. Complying with procedures defined in this manual is always appreciated.

IMPORTANT

Read this manual carefully before installing, commissioning or operating this
product.

NOTICE :-

The installation, operation and maintenance guidelines set out in this manual will
enable you to maintain the equipment in peak condition and achieve maximum
efficiency with your welding operation. Please read these instructions carefully to
become aware of every advantage.

CAUTION :-

Only experienced personnel familiar with the operation and safe practice of welding
equipment should install and

/

or use this equipment.

Table of Contents

Section 1

.................................................................................................................. 3.

Safety Precautions ................................................................................................... 3.

A. Arc Welding ...................................................................................................... 3.

B. Electric Shock .................................................................................................... 3.

C. Arc Rays ............................................................................................................. 4.

D.Fume sand Gases ..................................................................................................4.

E. Cylinders .............................................................................................................. 5.

F. Welding ................................................................................................................. 5.

G. Moving Parts ........................................................................................................ 6.

H. EMF Information ................................................................................................. 6.

Section 2

................................................................................................................... 7.

System Components ................................................................................................. 7.

Maintenance ............................................................................................................. 7.

Warning..................................................................................................................... 7.

Caution...................................................................................................................... 7.

Digital Cold Wire Feeder picture .............................................................................. 8.

Section 3

................................................................................................................... 8.

A. Digital cold wire feeder Features ......................................................................... 8.

B. How to operate the digital key pad ....................................................................... 9.

C. SETTING ............................................................................................................ 10.

D. SPEED MODE SETTING .................................................................................. 10.

Summary of Contents for DCWF-V1

Page 1: ...F V1 Warpp Engineers Pvt Ltd Source of Reliable welding and cutting equipment B 1005 10th Floor Western Edge 2 Near Metro Mall Off western Express Highway Borivali East Pin code 400066 TEL 022 2854227...

Page 2: ...ain the equipment in peak condition and achieve maximum efficiency with your welding operation Please read these instructions carefully to become aware of every advantage CAUTION Only experienced pers...

Page 3: ...curs Welding is safe when precautions are taken The safety information given below is only a summary of the more complete safety information that will be found in the Safety Standards listed at the en...

Page 4: ...and skin noise can damage hearing flying slag or sparks can injure eyes Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and sk...

Page 5: ...ed for the specific application maintain them and associated parts in good condition 6 Turn face away from valve outlet when opening cylinder valve 7 Keep protective cap in place over valve except whe...

Page 6: ...the body 4 Keep welding power source and cables as far away as practical 5 Connect work clamp to work piece JOB as close to the weld as possible 6 Welders having pacemakers should consult their physi...

Page 7: ...6 mm hard and soft wire Order kits separately for desired wire size Maintenance Periodically clean the drive rolls of dirt and chips Occasionally check the wear of liners tips and guides Always replac...

Page 8: ...old Wire Feeder Section 3 A Digital cold wire feeder Features 1 4 Seven segment display 2 Saves all the set parameter in the internal EEPROM 3 Compact and lightweight design 4 Equipped with plastic sp...

Page 9: ...g and control interfacing Digital key pad Description S No Digital Key pad Function Key Pressed 1 Increment Switch can be used to increment speed on time and off time INT is Increment switch 2 Decreme...

Page 10: ...motor will start feeding the filler wire in pulse mode and the pulse mode LED indicator will also turned on 2 In pulse mode the motor indicator will start blinking indicating the status of the motor...

Page 11: ...urned off all the parameter s which were set will be saved in the internal Microcontroller EEPROM or the memory and will be saved until it has been changed and turned off again 8 The setting of SPEED...

Page 12: ...justed based on torch model cable length type of welding torch welding wire type and size Type 1 for hard wire such as carbon steel wire stainless steel wire Type 2 for soft wire such as Aluminum wire...

Page 13: ...the Brake Force Control Screw 1 as shown in Figure 8 The brake force must be appropriate ensure the wire round the wire spool will not become too loose and prevent the wire scattering If the brake for...

Page 14: ...hange as development is a continuous process Appendix A 1 General The user is responsible for installing and using the arc welding equipment according to the manufacturer s instructions If electromagn...

Page 15: ...to the public supply system according to the manufacturer s recommendations If interference occurs it may be necessary to take additional precautions such as filtering of the public supply system Cons...

Page 16: ...piece to earth should be made by a direct connection to the work piece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitance selected a...

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