Warner Electric • 800-825-9050
P-2104-WE • 819-0548
3
To avoid injury (or even death),
always make certain all power is off before
attempting to install this control or any electrical
equipment. Do not touch the board if power is
applied.
Installation
Mounting
q
1. Select a suitable location in the panel or cabinet
where the CBC-802 will be located. Insure
sufficient space is available for socket & wiring
and control when plugged into the socket.
q
2. Mount the socket (foot mount) to the panel or
attach the DIN Rail Mount to its track where it
will be located. Make sure socket is properly
secured.
q
3. Once socket is mounted and secured, proceed
to the control wiring section.
Dimensions
ANTI-OVERLAP ADJ
BRAKE
CLUTCH
2.425” MAX
2.790"
MAX
.07" MAX
Anti-Overlap
Potentiometer
MAX
1.785"
Std. Octal Keyed Plug
Octal Socket
P/N 6001-101-001 Purchased Separately
1.57"
(39.9)
2.39"
(60.7)
.70"
(17.8)
2.40"
(61)
.71"
(18)
1.57"
(39.9)
DIN Rail Mount Socket
P/N 6001-101-002 Purchased Separately
1.57"
(39.9)
2.39"
(60.7)
.70"
(17.8)
2.40"
(61)
.71"
(18)
1.57"
(39.9)
Wiring Hook-up
The CBC-802 clutch/brake control is interchangeable
with its predecessor, the MCS-802-2, but is not directly
interchangeable with other Warner Electric plug-in
controls. Before actual installation of the CBC-802 into
its socket, insure all external wiring conforms to the
following hook-ups:
6
2
4
1
5
H
120 VAC,
±
10%
N
CBC 802
50/60 Hz
90 V
90 V
Clutch
Brake
Power and Load Wiring
q
1. Connect the hot side of the 120 VAC power to
terminal 1 of the socket and secure tightly.
q
2. Connect the neutral side of the 120 VAC power
to terminal 5 of the socket and secure tightly.
Note
: The “hot line” must be connected to terminal
1. This line measures 120 VAC to conduit ground.
The “neutral” line (color coded white or natural-gray)
is grounded at the 120 VAC transformer and must be
connected to terminal 5. This line measures zero VAC to
conduit ground. A chassis ground should be provided as
non-current conducting ground wire (color coded green).
q
3. Connect the two (2) wires from the clutch to
terminal 2 and terminal 6 of the socket. Secure
terminal 2 tightly.
q
4. Connect the two (2) wires from the brake to
terminal 4 and terminal 6 of the socket. Securely
tighten both terminals.
This is a floating type power supply
and is not referenced to AC ground. Under no
cirmcumstances should any of the output wire
leads be connected to earth or chassis ground as
the unit will be destroyed.
