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Installation Instructions Manual

Warn 106308, Installation Instructions Manual

The Warn 106308 Installation Instructions Manual is a comprehensive user guide designed to assist you in the proper setup and use of your product. This manual is available for free download at manualshive.com, ensuring easy access to the detailed instructions you need for a successful installation.

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©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

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106448A0

P A R T S L I S T

ITEM PART NUMBER

DESCRIPTION

QTY

A1

106319

BUMPER BASE

1

A2

106318

BUMPER SHELL

1

A3

28885

FAIRLEAD PLATE

1

ITEM PART NUMBER

DESCRIPTION

QTY

B1

93078

M10 HEX HD BOLT

2

B2

69807

M10 NYLOCK NUT

2

B3

82923

M6 HEX HEAD BOLT

2

B4

102248

PLASTIC PLUG

4

B5

93104

M8 HEX HEAD BOLT

4

B6

37533

M6 NUT

2

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Summary of Contents for 106308

Page 1: ...electricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwo...

Page 2: ...c wrenches Metric sockets Air reciprocating saw or a single hack saw blade N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowbarsdirectlytothebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation and operating instructions thoroug...

Page 3: ... S L I S T ITEM PART NUMBER DESCRIPTION QTY A1 106319 BUMPER BASE 1 A2 106318 BUMPER SHELL 1 A3 28885 FAIRLEAD PLATE 1 ITEM PART NUMBER DESCRIPTION QTY B1 93078 M10 HEX HD BOLT 2 B2 69807 M10 NYLOCK NUT 2 B3 82923 M6 HEX HEAD BOLT 2 B4 102248 PLASTIC PLUG 4 B5 93104 M8 HEX HEAD BOLT 4 B6 37533 M6 NUT 2 ...

Page 4: ...bs 2 Carefully remove grille by tipping grille forward and pulling out until bottom tabs are clear of front fascia and bumper 3 Remove the four torx head screws from the center bumper plastic 4 Remove the two torx head screws on each side of the bumper plastic 5 Carefully unsnap plastic fascia starting from center and pull away from vehicle Once removed set on a clean and stable surface for later ...

Page 5: ...or later use 8 Remove bracket and bull bar assembly completely from vehicle NOTE You will not be reusing 9 Trim front plastic fascia a Remove the top two metal threaded nut clips from the plastic b With a hack saw blade or utility knife carefully cut notches about 3 8 wide and a 1 2 long to the inside of the nut clip holes NOTE Be careful not to cut into the nut mounting holes as you will need to ...

Page 6: ...the front of the bolt and a 17mm wrench on the rear nut to make this install a little easier 13 Replace the trimmed plastic fascia over the mount and snap back into position NOTE The slots you trimmed in the plastic should align with the bracket to allow enough clearance for the plastic to sit in its original position 14 Reinstall the two side factory torx head screws each side 15 Slide the bumper...

Page 7: ...omplete winch wiring using your winch installation instructions 23 Tighten winch hardware as well as all other hardware at this time 24 Complete your winch wiring per your winch installation instructions 25 Install plastic plugs B4 in winch bolt access holes Your installation is complete M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each u...

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