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©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

106448A0

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Torque Specifications ................................................................................................................page 2

Parts List.........................................................................................................................................page 3

Installation ................................................................................................................................page 4-7

Maintenance/Care ......................................................................................................................page 7

T O O L S   R E Q U I R E D

-  Metric wrenches

-  Metric sockets

-  Air reciprocating saw or a single hack saw blade.

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

B E F O R E   Y O U   B E G I N

* This kit is designed to use AXON and VRX long drum winches only

Summary of Contents for 106308

Page 1: ...electricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwo...

Page 2: ...c wrenches Metric sockets Air reciprocating saw or a single hack saw blade N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowbarsdirectlytothebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation and operating instructions thoroug...

Page 3: ... S L I S T ITEM PART NUMBER DESCRIPTION QTY A1 106319 BUMPER BASE 1 A2 106318 BUMPER SHELL 1 A3 28885 FAIRLEAD PLATE 1 ITEM PART NUMBER DESCRIPTION QTY B1 93078 M10 HEX HD BOLT 2 B2 69807 M10 NYLOCK NUT 2 B3 82923 M6 HEX HEAD BOLT 2 B4 102248 PLASTIC PLUG 4 B5 93104 M8 HEX HEAD BOLT 4 B6 37533 M6 NUT 2 ...

Page 4: ...bs 2 Carefully remove grille by tipping grille forward and pulling out until bottom tabs are clear of front fascia and bumper 3 Remove the four torx head screws from the center bumper plastic 4 Remove the two torx head screws on each side of the bumper plastic 5 Carefully unsnap plastic fascia starting from center and pull away from vehicle Once removed set on a clean and stable surface for later ...

Page 5: ...or later use 8 Remove bracket and bull bar assembly completely from vehicle NOTE You will not be reusing 9 Trim front plastic fascia a Remove the top two metal threaded nut clips from the plastic b With a hack saw blade or utility knife carefully cut notches about 3 8 wide and a 1 2 long to the inside of the nut clip holes NOTE Be careful not to cut into the nut mounting holes as you will need to ...

Page 6: ...the front of the bolt and a 17mm wrench on the rear nut to make this install a little easier 13 Replace the trimmed plastic fascia over the mount and snap back into position NOTE The slots you trimmed in the plastic should align with the bracket to allow enough clearance for the plastic to sit in its original position 14 Reinstall the two side factory torx head screws each side 15 Slide the bumper...

Page 7: ...omplete winch wiring using your winch installation instructions 23 Tighten winch hardware as well as all other hardware at this time 24 Complete your winch wiring per your winch installation instructions 25 Install plastic plugs B4 in winch bolt access holes Your installation is complete M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each u...

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