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Instructions condensing  Air heaters type HR version HR-GB-4001-a 

 

 

 

 

 

 

 

Page 

12

 

Exploded views and spare parts 

12.1  Spare parts 

 

No. 

Component 

HR-10 

HR-20 

HR-30 

HR-40 

HR-50 

HR-60 

HR80 

HR100 

HR120 

1 

Burner Natural gas 

GA3206  GA3207  GA3208  GA3208  GA3210  GA3212  GA3208  GA3210  GA3212 

1 

Burner Propane 

GA3224  GA3226  GA3228  GA3228  GA3230  GA3232  GA3228  GA3230  GA3232 

2 

Ignition / ionisation set  GA3460  GA.3460  GA3460  GA3460  GA3460  GA3460  GA3460  GA3460  GA3460 

5 

Burner fan EBM 

GY4523  GY4523  GY4523  GY4523  GY4523  GY4523  GY4523  GY4523  GY4523 

6 

Gas valve  
SIT SIGMA 848 

GA3000  GA3000  GA3000  GA3000  GA3000  GA3000  GA3000  GA3000  GA3000 

7 

System fan 

IX4201 

IX4201 

IX4201 

IH4206  IH4206  GX4207  IH4206  IH4206  GX4207 

8 

Main board 
EBM 966 

GY5901  GY5901  GY5901  GY5901  GY5901  GY5901  GY5901  GY5901  GY5901 

9 

Pressure switch 

GX3932  GX3932  GX3932  GX3932  GX3932  GX3932  GX3932  GX3932  GX3932 

10 

Sensor heat 
exchanger 

GY3932  GY3932  GY3932  GY3932  GY3932  GY3932  GY3932  GY3932  GY3932 

11  Gasket set 

GA6702  GA6702  GA6702  GA6706  GA6706  GA6706  GA6706  GA6706  GA6706 

12  Burner isolation 

GA6700  GA6700  GA6700  GA6704  GA6704  GA6704  GA6704  GA6704  GA6704 

13  External sensor 

IY3931 

IY3931 

IY3931 

IY3931 

IY3931 

IY3931 

IY3931 

IY3931 

IY3931 

14  Display pcb 

GY5902  GY5902  GY5902  GY5902  GY5902  GY5902  GY5902  GY5902  GY5902 

 

12.2  Exploded view HR10-60 

 

12.3  Exploded view HR80-120 

 

1

2

7

8

5

6

9

11

10

11

12

13

14

Summary of Contents for HR10

Page 1: ...on from 2019 THIS DOCUMENT MUST ABSOLUTELY BE READ BEFORE STARTING THE INSTALLATION INSTRUCT USER AND LEAVE THIS DOCUMENT WITH HEATER FOR REFERENCE Date 01 02 2019 Instruction manual version HR GB 400...

Page 2: ...WALL TERMINAL 14 7 FUNCTIONING OF THE UNIT 17 7 1 GENERAL 17 7 2 BURNER CYCLE 17 7 3 DELTA T REGULATION TEMPERATURE CONTROLLED DE STRATIFICATION FAN 17 7 4 SUMMER VENTILATION 18 7 5 HIGH LIMIT PROTECT...

Page 3: ...itch The main gas switch should be situated upstream in the gas line near the heater Turn off all electric power to the appliance After working on the heater always check for gas leaks Close the doors...

Page 4: ...ke These vapours will result in corrosion of the heat exchanger and a leakage of condensate and flue gas Defects caused by this are not covered by guaranty Please consult your supplier This is also th...

Page 5: ...fficiency s flow 97 6 96 4 94 6 95 0 94 8 94 6 Seas space heating efficiency 90 4 90 1 88 7 89 9 89 2 89 4 NOx emission GCV mg kWh 30 21 33 40 31 44 NOX class 5 5 5 5 5 5 Flue amount max kg hr 19 4 31...

Page 6: ...Electrical current A 3 9 4 4 4 7 Emission efficiency s flow 95 5 95 6 95 5 Seas space heating efficiency 88 8 89 0 89 1 NOx emission GCV mg kWh 38 33 36 NOX class 5 5 5 Flue amount max kg hr 128 4 160...

Page 7: ...0 20 575 795 670 565 575 650 125 470 545 M10 4x M10 M10 115 140 110 100 105 Gas 3 4 ext INO80 OUTO80 325 400 180 35 85 180 815 470 650 125 4X M10 565 670 1065 Gas 3 4 ext 100 115 105 110 140 35 85 IN...

Page 8: ...the heater The heater can be installed horizontally or on an angle of maximum 45 degrees downwards When the heater is installed other than horizontal Always re adjust the CO2 setting from the gas val...

Page 9: ...4001 a Page B 150 390 A C XR10 30 XR40 60 HR10 20 HR30 40 A 550 665 B 640 815 C 800 990 Available suspensions Standard bracket for type HR10 to 40 Design bracket type HR10 and 20 Horizontal horizontal...

Page 10: ...working and standing supply pressure must be a minimum of 17 mbar and a maximum of 30 mbar measured at the inlet pressure nipple of the gas control in the heater In case the heater needs to be convert...

Page 11: ...ir can circulate free pass the thermostat Take notice that the sun does not shine directly upon the thermostat in the winter Do not place the thermostat on a cold wall Place the thermostat on an inner...

Page 12: ...se one flue pipes from the same diameter as the flue spigots on the heater Different manufacturers have different connections systems from the flue pipes It is not allowed to combine systems from diff...

Page 13: ...HOH 110 HR10 up to 60 horizontal discharge art IA8216 HR10 up to 60 vertical discharge art IA8214 roof distance 0 5m IA8217 The following flue terminals are allowed 1775 O200 990 O130 HOH 225 max 300...

Page 14: ...ensate should be drained away to the sewer The condensate outlet from the heater should never be closed Protect the condensate drain from freezing Ice can also close the condensate drain To be sure th...

Page 15: ...nnection Make sure that the gasket is not damaged Ensure that the flue tube and the air inlet tube are not exchanged the flue tube is the pipe in the centre of the flue terminal 10 Finally secure the...

Page 16: ...y with allowed lubricant from the manufacturer Maximum 1 of soap or water is allowed ATENTION Do not use grease Vaseline or oil Fixation Fix every elbow on or near the socket Exception when connecting...

Page 17: ...nd starts to modulate 9 Minimum Before the flame stops the burner will modulate to minimum power 10 Burner off Gas valve closes the flame stops 11 Post Purge Burner fan purges with fresh air System fa...

Page 18: ...there is sufficient movement of combustion air through the heat exchanger by measuring the pressure difference over the heat exchanger If the pressure difference is too low in the pre purge phase the...

Page 19: ...de will automatically end 7 Adjusting the gas control In principle it is not necessary to adjust the gas control after putting the unit into operation In case it needs to be adjusted e g after fitting...

Page 20: ...not react too soon and the signals of the LEDs and the code on the display on the electronic circuit board Volatile lock out Can only be reset by hand Display Explanation Cause L 0 Internal error Inte...

Page 21: ...ive Case 2 There is not enough gas pressure The mixture of gas air is poor adjust the gas valve The gas valve does not open check during ignition for 230V on the valve Check whether the ignition elect...

Page 22: ...me failures Check the right setting of the gas control the right CO2 setting is important for the correct ignition Check the ignition cable 1kOhm Check the setting of the ignition electrode the spark...

Page 23: ...right The distance between the electrode and the burner should be 5 0 0 5 mm The distance between the two electrodes should be 3 6 0 4 mm Check the setting of the ignition electrode the spark has to b...

Page 24: ...on Each heater needs his own unique number to recognise the heater by the room thermostat The number of the heater can be set by the micro switch on the heater control in the heater The number at the...

Page 25: ...5 6 7 8 ON 0 1 1 2 3 4 5 6 7 8 ON 0 1 J14 J14 S1 S1 Heater 1 Heater 2 Heater 3 Heater 4 HR80 100 of 120 Module 1 HR80 100 of 120 Module 2 1 2 3 4 max 4 modules max 8 heaters At the first HR80 100 of...

Page 26: ...J8 1 J8 2 J6 7 J6 14 T1 J2 1 6 J1 1 J1 5 J1 2 J1 6 J1 3 J1 7 J1 4 J1 8 J3 2 J3 6 J3 1 J3 7 J3 3 J3 8 J3 4 J3 9 J3 5 J3 10 J4 2 J4 3 J4 5 J4 4 J4 1 J4 6 J5 1 J5 2 J5 4 J5 3 4 3 1 2 J25 LED RESET 4 3 1...

Page 27: ...0 GA3000 GA3000 GA3000 GA3000 GA3000 7 System fan IX4201 IX4201 IX4201 IH4206 IH4206 GX4207 IH4206 IH4206 GX4207 8 Main board EBM 966 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 9 P...

Page 28: ...Instructions condensing Air heaters type HR version HR GB 4001 a Page 12 4 Exploded view HR80 120 7 5 6 8 2 1 11 10 14 13 9 12...

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