Warmco HR10 Instruction Manual Download Page 11

 

Instructions condensing  Air heaters type HR version HR-GB-4001-a 

 

 

 

 

 

 

 

Page 

 

4.3.2 Room thermostat 

The heater can only be controlled by special modulating Winterwarm room thermostats: 

The Multi Therm Comfort

; modulating digital clock thermostat with optimiser. It can control 1 to 

8 air heaters HR10 up to HR60 or 1 to 4 air heaters HR80 up to 120. 

The Multi Therm Standard

; modulating digital thermostat. It can control 1 to 8 air heaters 

HR10 up to HR60 or 1 to 4 air heaters HR80 up to 120. 

The Interface printboard

; special designed interface module for connecting the air heaters with 

Building Mangagement Systems. (0-10V (modulating input) signal, high/low signal, 
external reset and other different in and outputs. 

ON/OFF thermostat 

The heater cannot be controlled with a simple on/off thermostat.  

 
In all cases the communication between heater and thermostat is based on a two wire, low-
voltage connection. In the appliance the wire for the thermostat has to be connected to 
connection 4 and 5 (see also electrical wiring diagram) Attention: This also needs a change in 
the settings on the print board. 

4.3.3 Thermostat installation 

When mounting the thermostat, take attention to the following items: 

  Mount the thermostat in a place where the air can circulate free pass the thermostat. Take 

notice that the sun does not shine directly upon the thermostat (in the winter). Do not 
place the thermostat on a cold wall. Place the thermostat on an inner wall free from 
draught.  

  Never place the thermostat within the throw of the heater.  

  Never mount the thermostat near aerials of internal communication networks. These emit 

radiation that could lead to disturbance of the thermostat. Always keep some meters 
distance. 

  In all cases the communication between the heater and the thermostat is based on a two 

wire, low-voltage connection. In the appliance the wire for the thermostat has to be 
connected to connection 4 and 5 (see also electrical wiring diagram). 

 
Cable specification: signal cable, 1x2x0,8 (shielded and twisted) 
Maximum length 250m. 
 
If the cable is chosen too thin, the signal will become too poor. If the cable is not shielded and 
twisted the signal might become disturbed in an EMC unfriendly environment. 
Keep the thermostat cable separated from mains cables. Connect the earth shield of the cable 
only to the earth terminal in the heater. 
 
If these guidelines are not followed it may result in malfunction of the installation or worse, it 
could damage the thermostat or the electronics in the heater. 

4.3.4 Fuse 

On the heater control board there is 1 fuse. See electrical wiring diagram. 
F1 and in the power supply of the heater. Replace the fuse only by a fuse of the same type, 5AT

Summary of Contents for HR10

Page 1: ...on from 2019 THIS DOCUMENT MUST ABSOLUTELY BE READ BEFORE STARTING THE INSTALLATION INSTRUCT USER AND LEAVE THIS DOCUMENT WITH HEATER FOR REFERENCE Date 01 02 2019 Instruction manual version HR GB 400...

Page 2: ...WALL TERMINAL 14 7 FUNCTIONING OF THE UNIT 17 7 1 GENERAL 17 7 2 BURNER CYCLE 17 7 3 DELTA T REGULATION TEMPERATURE CONTROLLED DE STRATIFICATION FAN 17 7 4 SUMMER VENTILATION 18 7 5 HIGH LIMIT PROTECT...

Page 3: ...itch The main gas switch should be situated upstream in the gas line near the heater Turn off all electric power to the appliance After working on the heater always check for gas leaks Close the doors...

Page 4: ...ke These vapours will result in corrosion of the heat exchanger and a leakage of condensate and flue gas Defects caused by this are not covered by guaranty Please consult your supplier This is also th...

Page 5: ...fficiency s flow 97 6 96 4 94 6 95 0 94 8 94 6 Seas space heating efficiency 90 4 90 1 88 7 89 9 89 2 89 4 NOx emission GCV mg kWh 30 21 33 40 31 44 NOX class 5 5 5 5 5 5 Flue amount max kg hr 19 4 31...

Page 6: ...Electrical current A 3 9 4 4 4 7 Emission efficiency s flow 95 5 95 6 95 5 Seas space heating efficiency 88 8 89 0 89 1 NOx emission GCV mg kWh 38 33 36 NOX class 5 5 5 Flue amount max kg hr 128 4 160...

Page 7: ...0 20 575 795 670 565 575 650 125 470 545 M10 4x M10 M10 115 140 110 100 105 Gas 3 4 ext INO80 OUTO80 325 400 180 35 85 180 815 470 650 125 4X M10 565 670 1065 Gas 3 4 ext 100 115 105 110 140 35 85 IN...

Page 8: ...the heater The heater can be installed horizontally or on an angle of maximum 45 degrees downwards When the heater is installed other than horizontal Always re adjust the CO2 setting from the gas val...

Page 9: ...4001 a Page B 150 390 A C XR10 30 XR40 60 HR10 20 HR30 40 A 550 665 B 640 815 C 800 990 Available suspensions Standard bracket for type HR10 to 40 Design bracket type HR10 and 20 Horizontal horizontal...

Page 10: ...working and standing supply pressure must be a minimum of 17 mbar and a maximum of 30 mbar measured at the inlet pressure nipple of the gas control in the heater In case the heater needs to be convert...

Page 11: ...ir can circulate free pass the thermostat Take notice that the sun does not shine directly upon the thermostat in the winter Do not place the thermostat on a cold wall Place the thermostat on an inner...

Page 12: ...se one flue pipes from the same diameter as the flue spigots on the heater Different manufacturers have different connections systems from the flue pipes It is not allowed to combine systems from diff...

Page 13: ...HOH 110 HR10 up to 60 horizontal discharge art IA8216 HR10 up to 60 vertical discharge art IA8214 roof distance 0 5m IA8217 The following flue terminals are allowed 1775 O200 990 O130 HOH 225 max 300...

Page 14: ...ensate should be drained away to the sewer The condensate outlet from the heater should never be closed Protect the condensate drain from freezing Ice can also close the condensate drain To be sure th...

Page 15: ...nnection Make sure that the gasket is not damaged Ensure that the flue tube and the air inlet tube are not exchanged the flue tube is the pipe in the centre of the flue terminal 10 Finally secure the...

Page 16: ...y with allowed lubricant from the manufacturer Maximum 1 of soap or water is allowed ATENTION Do not use grease Vaseline or oil Fixation Fix every elbow on or near the socket Exception when connecting...

Page 17: ...nd starts to modulate 9 Minimum Before the flame stops the burner will modulate to minimum power 10 Burner off Gas valve closes the flame stops 11 Post Purge Burner fan purges with fresh air System fa...

Page 18: ...there is sufficient movement of combustion air through the heat exchanger by measuring the pressure difference over the heat exchanger If the pressure difference is too low in the pre purge phase the...

Page 19: ...de will automatically end 7 Adjusting the gas control In principle it is not necessary to adjust the gas control after putting the unit into operation In case it needs to be adjusted e g after fitting...

Page 20: ...not react too soon and the signals of the LEDs and the code on the display on the electronic circuit board Volatile lock out Can only be reset by hand Display Explanation Cause L 0 Internal error Inte...

Page 21: ...ive Case 2 There is not enough gas pressure The mixture of gas air is poor adjust the gas valve The gas valve does not open check during ignition for 230V on the valve Check whether the ignition elect...

Page 22: ...me failures Check the right setting of the gas control the right CO2 setting is important for the correct ignition Check the ignition cable 1kOhm Check the setting of the ignition electrode the spark...

Page 23: ...right The distance between the electrode and the burner should be 5 0 0 5 mm The distance between the two electrodes should be 3 6 0 4 mm Check the setting of the ignition electrode the spark has to b...

Page 24: ...on Each heater needs his own unique number to recognise the heater by the room thermostat The number of the heater can be set by the micro switch on the heater control in the heater The number at the...

Page 25: ...5 6 7 8 ON 0 1 1 2 3 4 5 6 7 8 ON 0 1 J14 J14 S1 S1 Heater 1 Heater 2 Heater 3 Heater 4 HR80 100 of 120 Module 1 HR80 100 of 120 Module 2 1 2 3 4 max 4 modules max 8 heaters At the first HR80 100 of...

Page 26: ...J8 1 J8 2 J6 7 J6 14 T1 J2 1 6 J1 1 J1 5 J1 2 J1 6 J1 3 J1 7 J1 4 J1 8 J3 2 J3 6 J3 1 J3 7 J3 3 J3 8 J3 4 J3 9 J3 5 J3 10 J4 2 J4 3 J4 5 J4 4 J4 1 J4 6 J5 1 J5 2 J5 4 J5 3 4 3 1 2 J25 LED RESET 4 3 1...

Page 27: ...0 GA3000 GA3000 GA3000 GA3000 GA3000 7 System fan IX4201 IX4201 IX4201 IH4206 IH4206 GX4207 IH4206 IH4206 GX4207 8 Main board EBM 966 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 9 P...

Page 28: ...Instructions condensing Air heaters type HR version HR GB 4001 a Page 12 4 Exploded view HR80 120 7 5 6 8 2 1 11 10 14 13 9 12...

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