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WARM SURFACES™

  

 

INSTALLATION MANUAL VER 1.4 

2300 Victoria Avenue, Lachine, Quebec H8S 1Z3 Canada 

Tel: 514-634-7100 

Fax: 514-634-9868 

 TOLL FREE : 1-888-552-2257 

WarmSurfaces.com 

19

 - 

 

120 VOTS 

System

 

Coverage 

         

&spacing 

 

 

Resistance 

 

 

Model 

3” 

12W 

7.

6cm

129w

/

m2 

4” 

9W 

10

cm

97

w

  

/

m2

 

Total 

WATTAGE  Amp. 

Total 

ohms 

Length 

TW 010120 

10 

0.9 

13 

1.2 

120 

122 

40 

TW 015120 

15 

1.3 

19 

1.8 

180 

1.5 

62 

60 

TW 020120 

20 

1.8 

26 

2.4 

240 

60 

80 

TW 025120 

25  2.25  33 

300 

2.5 

47 

100 

TW 030120 

30 

2.7 

40 

3.6 

360 

37 

120 

TW 035120 

35 

3.2 

46 

4.1 

420 

3.6 

35 

140 

TW 040120 

40 

3.6 

52 

4.8 

480 

30 

160 

TW 045120 

45 

60 

5.4 

540 

4.5 

26 

180 

TW 057120 

57 

5.1 

75 

6.8 

684 

5.7 

21 

230 

TW 067120 

67 

87 

7.8 

804 

6.7 

17 

270 

TW 075120 

75 

6.8 

98 

8.8 

900 

7.5 

16 

300 

TW 085120 

85 

7.7  110  10 

1020 

8.5 

15 

340 

TW 095120 

95 

8.6  125  11.3 

1140 

9.5 

12 

380 

TW 107120 

107  9.6  140  12.6 

1284 

11 

11 

430 

240 VOLTS 

System

 

Coverage 

 
&spacing 

 

 

Resistance  

 

Model 

3” 

12W 

7.

6cm

129w

/

m2 

4” 

9W 

10

cm

97

w

  

/

m2 

Total   

WATTAGE  Amp. 

Total 

ohms 

Length 

TW 020240 

20 

1.8 

26 

2.4 

240 

243 

80 

TW 030240 

30 

2.7 

39 

3.6 

360 

1.5 

124 

120 

TW 040240 

40 

3.6 

52 

4.8 

480 

120 

160 

TW 050240 

50 

4.5 

65 

600 

2.5 

95 

200 

TW 060240 

60 

5.4 

80 

7.2 

720 

3.1 

75 

240 

TW 070240 

70 

6.3 

90 

8.1 

840 

3.5 

70 

280 

TW 080240 

80 

7.2  105  9.5 

960 

60 

320 

TW 090240 

90 

8.1  117  10.5 

1080 

4.5 

53 

360 

TW 115240 

115  10.4  150  13.5 

1380 

5.7 

43 

460 

TW 135240 

135  12.2  175  16.2 

1620 

6.8 

35 

540 

TW 150240 

150  13.5  195 

18 

1800 

7.5 

32 

600 

TW 170240 

170  15.3  220  20.3 

2040 

8.5 

30 

680 

TW 190240 

190  17.1  245 

22 

2280 

9.5 

25 

760 

TW 215240 

215  19.4  280  25.2 

2580 

11 

22 

860 

Summary of Contents for TW 01012

Page 1: ...WARM SURFACES Radiant Floor Heating System INSTALLATION GUIDE TWIN WIRE NON RETURN TYPE RADIANT HEATING CABLE 86MW UL FILE E240867 VER 1 4...

Page 2: ...ING TIPS 18 TABLE 1 CABLES SELECTION AND SPECIFICATION 19 THERMOSTAT TECHNICAL DATA 20 LIMITED WARRANTY AND LIABILITY 21 Product Warranty Information 22 The items you have purchased must include the f...

Page 3: ...SURFACES is designed for use inside residential institutional and commercial buildings WARM SURFACES floor heating systems are available in cable sets of 120 volt and 240 volt series products WARM SU...

Page 4: ...sult your WARM SURFACES Representative It is not recommended to extend the floor heating cable beyond the room in which it originates Never install floor heating cable in an area that will be covered...

Page 5: ...total comfort of the room See FIGURE 1 2 Tampering with the length of the cable cutting the cable will result in injury and or fire hazard thus voiding the warranty 3 It is very important that once th...

Page 6: ...r restrictions that may cut or otherwise damage the heating cable Refer to HEATED AREA FIGURE 1 for layout details Carefully consider the location of the buffer zone buffer zone is an area of the room...

Page 7: ...d on the cold lead of the cable Record this value on the warranty page page 22 If the resistance does not match the resistance Of the specific cable you have purchased please Contact your WARM SURFACE...

Page 8: ...e Floor gauge may be attached by means of hot melt glue self tapping concrete anchors or equivalent It is important to properly uncoil the floor heating cable to prevent twisting Support the wire spoo...

Page 9: ...cable should be pulled until the factory splice between the heating wire and the lead wire is within 6 to 12 inches of the entry point of the wall cavity Mark the splice locations on the floor and tem...

Page 10: ...the heating cable with pieces of WARM SURFACES FLOOR GAUGE fastened or glued to the floor FIGURE 7 Place a cardboard box over the cable to protect the heating wire when kneeling or walking over the h...

Page 11: ...u reach the half way a RED TAPE MARKS indicate the center length of the cable evaluate remaining area Cable spacing can be adjusted ONLY in the BUFFER ZONE areas For cable shortage consider the buffer...

Page 12: ...White wire see FIGURE 2 The resistance of each cable should be within 2 percent of the value in Table 1 Verify that this is the same value as recorded on the warranty sheet If the resistance does not...

Page 13: ...d between two adjacent runs of heating cable Do not locate the thermostat floor sensor closer than 1 from the heating cable this will cause the floor to heat unevenly Do not cross or overlap any other...

Page 14: ...insulation off of each conductor Connect the Warm Surfaces cold lead wire to the thermostat terminals marked LOAD Connect the Green wire from the cold lead to the grounding screw in the junction box C...

Page 15: ...material manufacture for cure time TILE TIPS Refer to the manufacturer s instructions for cure time This will insure that the heat from the cables does not compromise the setting of the mortar grout C...

Page 16: ...setting the tiles This method will protect the wire during the laying out of the tiles Thin set is applied uniformly over the entire floor area including any area not being warmed Cover the floor with...

Page 17: ...not to damage the cable Always use the flat side of a plastic trowel Always trowel in the direction of the cable Never place your bucket of mortar on the cable Never hit the floor with your trowel Nev...

Page 18: ...at generated by the WARM SURFACES system will be to some extent redistributed in the home thereby offsetting the heat required from the primary space heating source Avoid placing thick mats or rugs on...

Page 19: ...17 270 TW 075120 75 6 8 98 8 8 900 7 5 16 300 TW 085120 85 7 7 110 10 1020 8 5 15 340 TW 095120 95 8 6 125 11 3 1140 9 5 12 380 TW 107120 107 9 6 140 12 6 1284 11 11 430 240 VOLTS System Coverage spac...

Page 20: ...00 Fax 514 634 9868 TOLL FREE 1 888 552 2257 WarmSurfaces com 20 THERMOSTAT TECHNICAL DATA 1 SUPPLY 120 240V AC 50 60 Hz 2 LOAD 16A MAXIMUM resistive load 3 POWER 1 920 WATTS at 120V AC 3 840 WATTS at...

Page 21: ...es people or visitor on the job site or damage caused as a result of post installation work We shall not be liable for any incidental special or consequential damages as a result of any breach of this...

Page 22: ...________ City _______________________________________________________________ State Province _____________________________________________________ Zip Postal Code _____________________________________...

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