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Wangen KL 100 Series Original Instructions Manual Download Page 69

Instruction Handbook KL

 

 

Chapter 9  

BA KL V11 en 

10/2014 

page 9-32  

 

9.9 

Bio Mix Pumps 

9.9.1 

Feeding screw  

 

 

Warning! 

Rotating parts, pressurised spout liquids and hot surfaces. 
Possible dangerous situation: Severe or fatal injuries 

 

Do not work on rotating pump! 

 

Switch the drive unit into a voltage-free condition and secure against any unauthorized 
and accidental restart! 

 

Drain the pump and all connected pipes, and check surface temperature before opening 
the pump! 

Dismounting: 

1. 

Drain the pump. Open the cleaning covers 1276 on hutch and the cleaning covers 1522 and 
2061 on tunnel. 

2. 

Clean hutch, tunnel and feeding screw. 

3. 

Lock the dive set (see chapter 9.1 instruction handbook) 

4. 

Support feeding screw (wooden block). Undo and remove both screws 1957 on drive side. 
Remove washers 1961 and O-rings 1958 (washers 1961 only at range KL65). 

5. 

Pull out connecting joint 1959. 

6. 

Undo and remove screws 1625 on the discharge nozzle and tunnel and remove nuts 2069 and 
2071. 

7. 

Pull out pump set with tunnel till the feeding screw is reached. 

8. 

Undo and remove both screws 1957 on rotor side. Remove washers 1961 and O-rings 1958 
(washers 1961 only at range KL65). Pull out connecting joint 1959. 

9. 

Pull out feeding screw from rotor and remove with a lifting device. 

10. 

Check sealing of the tunnel if necessary change it. 

Mounting: 

11. 

To assemble the pump, proceed in reverse order. 

 

 

Warning! 

Rotating parts, pressurised spout liquids and hot surfaces 
Possible dangerous situation: Severe or fatal injuries 

 

Refit all safety devices before restarting the pump. 

 

When restarting the machine, follow the instructions and safety notes contained in the 
chapter “Commissioning” 

 

Summary of Contents for KL 100 Series

Page 1: ...Original instructions Service Hotline EU 49 7522 997 997 USA 847 201 3121 E Mail mail wangen com Pumpenfabrik Wangen GmbH Simoniusstraße 17 88239 Wangen Tel 49 0 7522 997 0 Serial No Type ...

Page 2: ...ocumentation Table of contents Certificates optional Data Sheet Dimension Drawing optional Instruction Handbook Additional Valid Documents Exploded View Drawing with Parts List Accessories Drive Unit Documentation ...

Page 3: ...heet Dimension drawing option 1 Safety Notes 2 Set up and General Description 3 Transportation Packaging Storage 4 Installation 5 Commissioning 6 Shutdown 7 Service and Maintenance 8 Faults and Remedies 9 Disassembly and reassembly 10 Replacement Parts Stock ...

Page 4: ...m age is 16 years At the work on the machine an expert person has to supervise youth and trainees All mechanical work must be carried out by trained specialists only Specialists in this context are persons who familiar with the setup mechanical installation maintenance and repair works for progressing cavity pumps Further they are qualified as follow They are trained in mechanical engineering e g ...

Page 5: ...eration pump and drive unit may have rotating or movable parts as well pressurised parts and possible hot surfaces Possible dangerous situation Severe or fatal injuries Prior to carrying out any work on the machine this must be shut down Switch the drive unit into a voltage free condition and secure against any unauthorized and accidental restart During and after operation pumps have hot surfaces ...

Page 6: ...ew operating conditions with the details provided in the pump specification If the changed conditions should exceed the details provided in the pump specification it will be necessary to contact the manufacturer for advice Using this pump in potentially explosive atmosphere is prohibited unless explicitly specified otherwise 1 6 Predictable Misuse Only use the pump for pumping of the stipulated me...

Page 7: ...educes the service life of the pump and the gear unit as a result of heavy loading of the rotating parts and of the seal and must be avoided Comply with all statutory regulations applying to the delivery of dangerous media Medium contamination by foreign matter metal parts stones etc may cause damage to the pump elements Take suitable action to ensure that no foreign matter or particles likely to ...

Page 8: ...thorized and accidental restart 1 9 Special Safety Notes for Immersion pumps Immersion pumps take up the medium directly over the pumping set This danger area is in the medium at normal working process Use suitable fixed protective device to ensure that it is impossible to reach the pump inlet of vertical pumps with any limb 1 10 Special Safety Notes for Pumps with Heating Jacket The suction casin...

Page 9: ... 1 Set up and General Description 2 2 1 Pump set up KL 20 Only for information Suction Pump Hopper Pump A Drive Unit 1 Bearing Chair 2 Sealing Unit 3 Joint by Hopper Pump with Feed Screw 4 Suction Housing Hopper Housing 5 Pump Set Rotor Stator 6 Discharge Nozzle ...

Page 10: ... 2 2 2 2 Pump set up KL 30 KL 100 Suction pump Hopper pump A Drive Unit 1 Bearing Chair 2 Sealing Unit 3 Joint by Hopper Pump with Feed Screw 4 Suction Housing Hopper Housing Immersion Tube 5 Pump Set Rotor Stator 6 Discharge Nozzle Outlet Nozzle Vertical pump ...

Page 11: ...EC No 1935 2004 WANGEN pumps or pump assemblies are designed and constructed to comply with all health and safety requirements of the EC Machine Directive When compliance with all requirements has been shown each machine will be certified by an EC Declaration of Conformity including CE marking or a Declaration for partly completed machines if the machine is not yet ready to be used The declaration...

Page 12: ...tation Warning By an incorrect transport the pump can fall down or upset Possible dangerous situation Severe or fatal injuries Only use lifting gear and load lifting facilities with sufficient load carrying capacity for loading unloading Lift pumps only by load handling attachment chains tightropes see following pictures 3 2 1 Transport of horizontal pumps Possible damage Please note that some dri...

Page 13: ...s are to be used only for the engine and or transmission Basically the pump is to be transported via the hanging bracket In cases in which the pump has no hanging bracket it must be transported properly using suitable load handling attachments ropes chains as shown in Figures 3 4 and 3 5 Fig 3 3 KLT with hanging bracket Fig 3 4 KLT with mounting flange Fig 3 5 KLT with console on immersion tube AT...

Page 14: ... means of acid free and resin free grease For pumps with rotors not made out of stainless steel e g from 1 2436 remove the stator and cover the rotor in grease If the pump is to be taken out of use for periods in excess of 6 months remove the stator in order to avoid pressure marks in the elastomeric material 3 4 Disposal Housing components rotors shaft sealing rings are to be disposed of as scrap...

Page 15: ...lity of the pump aggregate The diameter of holes at bearing chair and discharge nozzle support or the straight plates of the base plate describe the bolt diameter respectively the diameter of the anchor dowels 4 3 Fastening of vertical pumps As a rule vertical pumps or pumps are mounted vertically get fixed on a hanging bracket or special devices E g fixing flanges see Data Sheet For all KLT pumps...

Page 16: ...damage Use suitable screw connections and concrete anchors for the connections in the concrete of the silo wall In so doing use the hole diameters of the flanges brackets and drill holes on the bearing block as a basic orientation Fig 4 1 KLT with hanging bracket Fig 4 2 KLT with mounting flange 4 3 KLT fixed to bearing chair and bracket ATTENTION ...

Page 17: ...8 25 Nm M 10 50 Nm M 12 90 Nm M 16 220 Nm M 20 430 Nm The values apply to shoulder studs of strength class 8 8 according to DIN 931 B or EN 24014 Possible damage Check the tightening moments of the tie rods after remounting with a torque wrench Keep belongs tightening moments on Type of pump Tightening moment KL 20 M 8 25 Nm KL 30 M 12 50 Nm KL 50 M 16 90 Nm KL 50 M 20 150 Nm KL 65 M 24 210 Nm KL ...

Page 18: ...ing gear with sufficient lifting capacity Hoists must have a safety hook which prevents the load slipping out For fixation of the pump use only suitable lifting tackle steel cables according to the norm DIN EN1792 or chains complying with DIN 81814 with adequate load bearing capacity Make the pressure connection of the pump as far as possible via a flexible pressure pipe Bear in mind that these ca...

Page 19: ...t of a pump shutdown shutoff devices siphon etc This avoids dry running at start up 4 5 1 Connecting the pipes Flush out und clean the pipes About elastic seals connect pump with Pipe system For dismantling the pump provide shutoff devices and adjusting pieces for use on the piping at the pressure end of the pump Directly behind the discharge nozzle secure the pump by means of approved safety valv...

Page 20: ...20 29 32 mm 50 87 5 20 29 65 mm 70 121 7 28 40 Discharge nozzle nom pipe F x y z N F tot N M x Nm M y x Nm M tot Nm 1 35 61 3 12 17 32 mm 35 61 3 12 17 65 mm 50 87 4 16 23 4 5 3 Series KL 30 KL 100 nom pipe F x y z N F tot N M x y z Nm M tot Nm 80 700 1000 310 450 100 840 1200 380 550 150 1190 1700 560 800 200 1540 2200 730 1050 2 2 2 Fz Fy Fx Ftot 2 2 2 Mz My Mx Mtot ...

Page 21: ...to provide some additional free space for adequate ventilation of the drive motor see drive unit documentation The open space for the pump should at least be in flow direction 1 5 times stator length on drive unit single drive unit length at each pump end 0 5m 4 8 Electrical Connection Danger E g electric shock Possible dangerous situation Severe or fatal injuries Connect of motor may only carried...

Page 22: ...protecting covers can be removed only with a tool 4 9 2 Coupling elements Wangen eccentric screw pump with a bare shaft cylindrical shaft with key has to connect about an elastic coupling Possible damage Do not mount the coupling with hammer blows Only mount the coupling elements with a mounting device Use the centre bore at the thread on the shaft for the positioning Line frequency At field weake...

Page 23: ...instructions provided by the drive unit manufacturer 4 11 Mounting and adjusting of additional equipment components Mount additional equipment components odometers dry run protectors etc according to the specific instructions attached Annex 4 12 Shaft seals 4 12 1 LWD seal with pressure less oil quench As a rule the pumps are supplied with a built in venting screw On some models pumps built to spe...

Page 24: ...nal direction unless the mechanical seal is made for both rotational directions data sheet Make sure the permissible pressure load of the seal unit is not passed Make sure the mechanical seal really does come into contact with the medium and therefore is lubricated and cooled 4 12 5 Face LWD seal with mechanical seal double acting This type requires a quench fluid The quench fluid is proposed to t...

Page 25: ... seal filled correctly 3 Are connect double acting mechanical seals to a lock pressure system Possible damage Ventilated single mechanical seal at vertical pumps and verticaly mounted pumps during commissioning Ventilation into bearing chair breather plug 1108 or cover nut 2052 KL 50 100 KL 30 Pumps with mechanical seal dependent on direction of rotation mechanical seals are to be used exclusively...

Page 26: ...m to the cleaning process or the cleaning medium must under the CIP cleaning by disassembling the pump the effectiveness of cleaning to be checked i e whether the pump is clean A recommended C I P procedure is as follows Towns water pre rinse to get out product left over inside the pump Temperature 10 20 C max 70 C 1 2 volume Sodium Hydroxide water for 10 20 min at 60 80 C Towns water for 5 10 min...

Page 27: ...the pump supplier that the pump is suitable for the process in question where there is any doubt In this connection pay special attention to the elastomeric material and pump design 5 2 ATEX pumps In areas where there is a risk of explosion these pumps must be operated in accordance with the requirements in Directive 2014 34 EU ATEX directive When starting up these pumps follow the safety instruct...

Page 28: ...for the liquid substrate re circulated material slurry separated medium etc simultaneously with the Bio Mix pump 2 After switching on both pumps start feeding in the well disintegrated solid phase maize silage etc 3 Control the amount supplied from the liquid phase according to the different DS contents frequency converter torque controller Possible damage When shutting down the plant first make s...

Page 29: ...e pump unit 3 Open valves full 4 Switch on drive unit 5 After first start check at nominal pressure pump and pipe connection are leak proof 5 5 Operation Warning Do not operate against closed shut off devices Pipe work can burst Possible dangerous situation Severe or fatal injuries Secure the pump by means of approved safety devices overpressure monitoring Possible damage After the pump has been s...

Page 30: ...umping medium to freeze due to weather conditions The pumping medium is prone to deposit formation or cooling or if the pumping medium hardens due to a chemical reaction taking place 6 3 Decommissioning If the pump is to be taken out of service for an extended period take the following action Clean well the pump and flush it with soap water For shutdown periods in excess of 6 months remove the sta...

Page 31: ...rication intervals defined for this pump Their bearing points are equipped with maintenance free roller bearings which have all been permanent lubricated It is recommended to replace these bearings after 20 000 hours of operation or at the latest after 5 years whichever occurs first Pumps in an explosion area 10 000 hours of operation or at the latest 3 years up to range KL 80 the roller bearings ...

Page 32: ...nt oil viscosity class SAE 90 or lubricant for foodstuffs industry Food industry oil If a change of the sleeve is necessary the lubricant will have to be exchanged as well A special filling is possible Please see table 1 for the correct amount of lubrication needed 7 6 Maintenance of shaft seals 7 6 1 Face Seal LWD Cartridge WANGEN eccentric screw pumps complete with drive unit seal LWD are provid...

Page 33: ...fluid should be checked regularly as a fall in pressure below the pressure level in the intake chamber can cause the medium to penetrate the sealing compartment For mechanical seals double acting tandem arrangement it will again be necessary to check the necessary buffer fluid regularly The pressure in the intermediate sealing compartment must be lower than the pressure in the product chamber of t...

Page 34: ... per each side of the joint KL 80S T 0 90 per each side of the joint Table 2 Lubricant quantity for drive unit seal LWD Line of products series Lubricant quantity Litre KL 20S T R 0 015 KL 30S T R 0 035 KL 50S T R RQ 0 15 KL 65S T R RQ 0 19 KL 80S R RQ 0 3 Table 3 Lubricant quantity for roller bearings Line of products series Lubricant quantity kg KL 80 approx 3 50 KL 100 Approx 10 00 Possible dam...

Page 35: ...alves 3 Let the pump cooling 4 Drain pump Collect and depollute leakages 5 Switch the plant into a voltage free condition and secure against any unauthorized and accidental restart 6 For pumps with drive through a flexible coupling dismount coupling guard and withdraw the drive with clutch part 7 Remove connecting of auxiliary systems Seal systems feeler gauges etc 8 Demounting pump from plant 7 9...

Page 36: ...y clean pump Medium hardens due to temperature or chemical conditions Solids contents is too high Check conveying conditions if necessary change engineering data Stator swollen up Check temperature of medium check resistance of stator elastomeric relative to the medium Stator swollen due to excessive loading Adjust pump operation time and cooling time to speed Plant pressure too high Compare pump ...

Page 37: ...anical seal GRD Seal rings worn Replace mechanical seal Excessive pressure in suction housing Reduce pressure Spring action from medium Medium settles into the spring of the seal This prevents the adjustment of the seal rings Clean seal regularly Mount another mechanical seal Medium collects on the seal rings Quench of face seal LWD leaks on the atmosphere side Shaft sealing ring of mechanical sea...

Page 38: ...ing pump Switch the drive unit into a voltage free condition and secure against any unauthorized and accidental restart Drain the pump and all connected pipes and check surface temperature before opening the pump Let the pump cool down Warning The pump or parts thereof may fall or tip over Possible dangerous situation Severe or fatal injuries The pump or parts of it can be very heavy and must be m...

Page 39: ...king bolt before restarting the pump If the drive unit is switched on when in a locked condition there is a risk of fracture and a personal injury hazard Always use a new plug to close off the locking bolt bore Check the tightening moment of the tie rods after remounting with a torque wrench Keep on below tightening moments Always renew the O rings that have been removed The item numbers stated he...

Page 40: ...e rods 1041 5 Withdraw stator 1037 by turning it right handed by looking from the direction of the drive Mounting 1 Fit stator by turning it left handed by looking from the direction of the drive grease it with proper lubricant e g silicon oil soft soap if it is compatible with the medium 2 Screw tie rods 1041 into drive flange 3 Insert discharge nozzle 1033 and washer 1042 4 Refit tie rod nuts 10...

Page 41: ... 1037 by means of a rotary movement use a piece of wood for support Ensure that the stator slides into spacer ring 1040 on the suction casing flange Remove stud bolts start with the bottom bolts and screw in tie rods 1041 3 For two part pump sets insert intermediate ring 1044 after the first stator has been fitted then slide on the next stator With stators with a funnel shaped entry side note the ...

Page 42: ...Mounting 1 Place spacer ring 1040 complete with inserted o ring onto the hopper casing flange 1389 adjust by means of stud bolts 2 Smear rotor with lubricant e g silicon oil soft soap if it is compatible with the medium and slide on stator 1037 by means of a rotary movement use a piece of wood for support Ensure that the stator slides into spacer ring 1040 on the hopper casing flange 1389 Remove s...

Page 43: ...1040 complete with inserted O ring onto immersion pipe flange adjust by means of stud bolts 2 Smear rotor with lubricant e g silicon oil soft soap if it is compatible with the medium and slide on stator 1037 by means of a rotary movement use a piece of wood for support Ensure that the stator slides into spacer ring 1040 on the immersion pipe flange 3 For two part pump sets insert intermediate ring...

Page 44: ...of the pump For larger stators it is recommended to use chain tongs for this purpose Arrest pump set Fig 9 1 5 Take down second spacer ring 1040 Renew the o rings 1039 at both spacer rings and the clamp ring 1479 Mounting 1 Put the spacer ring on the stator and within mounting 2 Smear rotor with lubricant e g silicon oil and slide on stator 1037 by means of a rotary movement use a piece of wood fo...

Page 45: ...re secured with protective glue Replace those bolts as follows Dismounting 1 Undo and remove both screws 1957 of a side of the joint with a screwdriver 2 Remove washers 1961 and O rings 1958 Washers 1961 do not apply to types KL30S KL50S and KL80S 3 Push out old bolt 1959 Mounting 1 Insert a new one 2 Insert new O rings 1958 put on washers coat the screws with protective glue e g Loctite 270 as us...

Page 46: ...out rivet and dowel pin in order to avoid damage to the drive shaft or the mechanical seal Dismounting 1 Remove stator chapter 9 2 2 Pull off suction hopper housing 3 Drive out rivet pin 1959 from the joint at the rotor side 4 Withdraw the rotor from the joint and insert the new one Mounting 1 Insert a new rotor Insert rivet pin rivet both sides Abb 9 8 ...

Page 47: ...Pull bearing chair 1511 with joint and rotor out of housing immersion pipe 5 Undo and remove both screws 1957 of a side of the joint with a screwdriver Allen key 6 Remove washers 1961 and O rings 1958 Washers 1961 do not apply to types KL30S KL50S and KL80S 7 Push out old bolt 1959 and replace with a new one after changing the rotor Mounting 1 Replace the rotor Insert new O rings 1958 put on washe...

Page 48: ...htened over the spacer ring and or joint Hold on spacer ring during pull off the joint Dismounting 1 Remove rotor 2 Drive out rivet pin 1959 from the joint at the rotor end 3 Remove old joint 4 Clean pin of drive shaft and rotor and grease it slightly Mounting 1 Push on new joint 2 Fix with new rivet pins 1959 Abb 9 10 ...

Page 49: ...ange it 4 When you change the connecting parts drive out rivet pins 1959 with a punch Mounting 1 Fix new connecting parts with new rivet pins 2 Insert a new joint 3 Insert rotor Possible damage Pumps with a plug in shaft must be driven in left hand direction Seen by drive unit The contrariwise direction of rotation will drive out the rotor and plug in shaft Fig 9 11 ATTENTION ...

Page 50: ...and O rings 1958 Washers 1961 only to types KL65 4 Push out bolt 1959 and pull off joint from drive shaft Mounting 1 Slide joint onto drive shaft and make sure the bores on joint and drive shaft match 2 Insert the connecting bolt 1959 3 Connect joint with rotor Ensure that the connection bores are all in alignment 4 Refit all other parts by following the above instructions in reverse order Hopper ...

Page 51: ...f the joint with a screwdriver Allen wrench Push out connecting bolt 1959 3 Remove joint 2094 4 Undo and remove both screws 1957 of the drive side of the joint Push out connecting bolt 1959 5 Check connecting parts 2094 and middle part 1387 if damaged change them Mounting 1 Mount pump in reverse order Always renew the O rings that have been removed O ring 1962 and O ring 2088 Fig 9 13 ...

Page 52: ...joint Mounting 1 Slide new sleeve onto joint and mount the middle sleeve clamp 2 Bring joint to a vertical position fill the top joint part with oil chapter 7 3 Push the sleeve clamp onto sleeve and fix it 4 Turn around joint fill with oil and mount sleeve clamp 5 Mount pump in reverse order To make the filling of the joint easier push a screw driver between sleeve and joint Fig 9 14 ...

Page 53: ...ing 1 Slide new sleeve over joint and mount clamps The clamps will be closed by means of a trade standard BAND IT closing tool Joints with joint oil stainless steel cardan joint 2 Just mount the middle clamp or the ones inside Erect cardan joint vertically and fill one side of the shaft with oil chapter 7 Push outside clamp over the sleeve and mount it Turn the joint and fill other side with oil p...

Page 54: ...the replacement of the sensitive parts For this reason we recommend to leave these special seals in the manufacturer replacement Only so we can guarantee for the quality of the shaft sealing 9 7 1 LWD Cartridge KL 20 Dismounting 1 Remove joint 2 Remove protective cap 1109 of breather plug 1108 use screwdriver to lift up 3 Rotate seal casing 1107 downwards by means of plug 1108 open and collect all...

Page 55: ...the O rings by using the mounting tube onto the seal housing 1107 and the shaft receptacle 1106 Push seal casing 1107 on the drive shaft and turn till the charging hole faces upwards Possible damage Ensure before mounting that the sliding rings sit evenly and parallel in their corresponding receptacles 2 Cover face seal rings with a thin clean oil coating Positioning receptacle for LWD with fitted...

Page 56: ...dge from shaft 6 Renew O ring 1018 Clean and lightly grease drive shaft 1000 and seal seat in the bearing chair Mounting 1 Slide on LWD cartridge groove of seal seat 1106 must engage in tension pin 1021 mount circlip 1017 2 Rotate seal housing in an upward direction top edge bearing chair window and fill with oil Chapter 7 Screw in plug and press on cap A cylindrical head cap screw has built in so...

Page 57: ...oyed 3 Clean seat of the barrier ring and the housing 4 Grase slightly a new ring and fit it into the housing 5 Push a feeler gauge 0 1 mm between seal seat and barrier ring 6 Careful insert the barrier ring with a mounting tube 7 Pull out feeler gauge 8 Mount LWD Cartridge 9 7 2 About the feeler gauge the air will be vent Abb 9 18a Seal ring 2096 LWD Cartridge Mounting tube Abb 9 18b ...

Page 58: ...o the seal casing 1059 The groove in the sealing body must engage in dowel pin 1058 2 Push dynamic sealing unit onto the shaft 3 Slide on conical spring in winding direction The wire lug on the spring must engage in the groove of the sealing element 4 Slide on spacer ring if necessary 5 Mount joint 6 Reassembly of pump in reverse order Possible damage For mechanical seals independent of rotational...

Page 59: ...rt complete with O ring evenly into the seal plate 1029 The groove in the sealing body must engage in dowel pin 1030 Insert mechanical seal housing 1028 with O Ring 1019 in bearing Slide dynamic sealing element onto shaft The wire lug on the spring must engage in the groove of the sealing element Slide on distance ring 2 Fit and secure snap ring 1017 3 Fit joint 4 Reassemble pump by following the ...

Page 60: ...gs 1056 into stuffing box 1027 ensure that the rings are each offset by 90 Fit gland and turn in gland nuts 3 Grease inside stuffing box and set into bearing chair 4 Reassemble pump lightly hand tighten gland 5 Allow pump to operate for 10 minutes in normal operating conditions in order to settle the packing In the event of major leakage re tighten the gland nuts Possible damage The gland must be ...

Page 61: ...llow pump to operate for 10 minutes in normal operating conditions in order to settle the packing In the event of major leakage re tighten the gland nuts Possible damage The gland must be allowed to leak slightly in order to ensure it is lubricated Do not over tighten the packing If contact pressure is too great the packing may burn off If there is a flushing ring into the stuffing box seal it wil...

Page 62: ...ft and set in new cartridge The groove in shaft sleeve must engage in dowel pin 1021 2 Insert new O ring 1019 into cartridge 3 Reassemble pump by following the instructions for disassembly in reverse order 4 Lightly hand tighten gland 5 Allow pump to operate for 10 minutes in normal operating conditions in order to settle the packing In the event of major leakage retighten the gland nuts Possible ...

Page 63: ...with its seal ring 4 Clean drive shaft carefully Mounting 1 Insert counter ring with seal ring into the seal housing 1029 Using low surface tension water minimal detergent content push the elastomeric bellows the rotating part of seal 1031 onto the driving shaft with a screwing motion and push on distance ring1062 Mount joint and fix it with rivet dowel pin on the drive shaft The initial tension o...

Page 64: ...ealing 5 Clean seal housing 1028 and driving shaft 1000 carefully Check of damages Mounting 1 Mount the mechanical seal carefully while keeping it scrupulously clean Insert seal plate1029 to bearing chair housing against circlip 1020 Using low surface tension water minimal detergent content push the elastomeric bellows the rotating part of seal 1031 onto the driving shaft with a screwing motion pu...

Page 65: ...g 1018 Mounting 1 Grease shaft sleeve lightly and pull onto the drive shaft The groove in shaft sleeve must engage in dowel pin 1021 2 Insert shaft sealing rings Slide on sealing housing 3 Insert new O ring 1019 4 Reassemble the pump in the reverse order Possible damage Attend to the adjustment of the rings If there is a flushing ring into the shaft seal it will be behind third shaft sealing ring ...

Page 66: ... 1000 check on firm seat of snap ring 1017 the back one if necessary exchange it Mounting 1 Grease drive shaft easily and push on new sealing cartridge Groove of shaft sleeve 1024 must engage in dowel pin 1021 2 Insert new O ring 1019 in cartridge 3 Reassemble the pump in the reverse order Possible damage Attend to the adjustment of the rings If there is a flushing ring into the shaft seal it will...

Page 67: ...acing two levers into the recesses provided in the drive unit flange for this purpose Flange diameter 200 mm and larger 1 Use lifting gear to secure drive unit against tilting over 2 Undo and remove mounting bolts 1011 with spring rings 1118 on drive unit flange 1104 3 Screw in prise off bolts into the drive unit flange 4 Disassemble drive unit by evenly tightening these bolts Caution Risk of trap...

Page 68: ...ess to press out drive shaft 1000 in drive end direction 7 Remove snap ring 1009 and withdraw drive end bearing 1007 8 Press out roller bearing 1003 9 Replace shaft seal 1002 Mounting 1 Press new roller bearings 1003 1007 onto the new drive shaft Possible damage Heat roller bearing to approximately 90 C before fitting 2 Use snap rings to mount bearing onto shaft 3 Press drive shaft complete with r...

Page 69: ...nd remove both screws 1957 on drive side Remove washers 1961 and O rings 1958 washers 1961 only at range KL65 5 Pull out connecting joint 1959 6 Undo and remove screws 1625 on the discharge nozzle and tunnel and remove nuts 2069 and 2071 7 Pull out pump set with tunnel till the feeding screw is reached 8 Undo and remove both screws 1957 on rotor side Remove washers 1961 and O rings 1958 washers 19...

Page 70: ...screws Fit the second part and adjust with the screw Apply some locking agent to all the screws e g Loctite 270 company locking agent and screw in the screws and tighten Mounting 1 To assemble the pump proceed in reverse order Possible damage Fit the connecting part and the joint sleeves in such a way that the screw helix carries on continuously see Fig 9a1 Use new socket head cap screws of streng...

Page 71: ...ds stator 1 2 rotor 1 2 set of seals O ring 1 2 cardan shaft complete 1 2 shaft seal 1 2 joint sealing oil 1 2 depending on type of pump data sheet Possible damage Use exclusively original WANGEN replacement part so that the operability of the pump will not be impaired 10 2 Replacement part orders When ordering replacement parts always quote pump type and pump number The required details can be fo...

Page 72: ...Instruction Handbook Additional valid documents Exploded View Drawing with Parts List ...

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