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Williams & Hussey 

 

                                                          

www.williamsnhussey.com  

 

 

 

 

 
 
 
 

PREPARING TO USE THE MOLDER 

 
Steps 1-13 on pages 6-8 should be followed every time the molder is used.   Understanding the molder 
and how to use it properly will ensure your safety, cut down on maintenance issues, and give your stock 
an excellent finish. 
 

PLEASE READ ALL REFERENCED PAGES BEFORE STARTING YOUR MOLDER! 

 

1.

 

SIZING STOCK – We recommend sizing stock on all (4) sides BEFORE running stock.  

  

Stock  should  be  “sized”  before  using.    Planing  all  (4)  sides  within  1/32”  of  the  finished 
molding size, stock should not extend beyond knife edges.  Using dry, clean and sized stock 
will give a better finish and will aid in prolonging the knife life.  See Page 15 for Planing. 

 

2.

 

POWER – Disconnect power source while preparing the molder.   

 

Power should always be disconnected at the power source when not in use!   The knife arbor 
spins at 6900 rpms, always make sure the knives are clear before powering molder up.  Lack 
of power may be caused from improper wiring, follow the wiring instructions provided for 
proper wiring. 

 

3.

 

OIL – Check oil daily.  

 

The gear box oil should be checked daily before starting or several times a day if running the 
molder continuously.  The gear box holds 2 oz. of oil.  The oil cup should be filled just to the 
top of the opening to the gear box.  Some minor oil leaking is normal. 
 
Do not overfill the oil cup; overfilling will result in the gearbox leaking.  This is not a serious 
issue; eventually the molder will use the oil.  We have found in older molders, worn shaft 
bushings are normally the cause of significant leakage.   
 
We recommend using our W&H Gear Box Oil.    Our molders are shipped using Mobil Mineral 
Gear Oil, 600XP 460.  Mobil 600XP, 460 is formulated to meet the stress by providing extra 
protection for gears, bearings & seals.  Not using the proper oil or not maintaining oil levels 
will result in burned out gears and bearings. 

 
 

4.

 

CHIP EXTRACTOR – Remove the chip extractor to change knives.   

 

The chip extractor is designed to be used in combination with a dust collection system.  The 
chip extractor has been designed to keep most chip waste contained and into the dust 
collection system.  Remove the chip extractor by removing the axis pin.  When attaching the 
chip extractor the plate should sit on the head of the molder evenly, insert the pin until you 

Summary of Contents for 154CE

Page 1: ...VE DIFFERENT CHAINS AND SPROCKETS When in doubt on what sprockets you have count the teeth and give us a call Wrong parts will give you a headache customerservice williamsnhussey com 800 258 1380 or l...

Page 2: ...Manual OM 981 Revision 4 October 2018 MODEL 154CE Single Phase 240V AC Shown with optional mobile base...

Page 3: ...fely how to mold plane tips on guide set ups and trouble shooting and much more Do Not Modify Our molders are designed for specific applications Do not modify or use this molder for any purpose other...

Page 4: ...aser only LIMITATIONS ON WARRANTY Williams Hussey shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the u...

Page 5: ...te Constant Feed Knife Motor 2 HP 3450 rpm Voltage 240V Phase Single Knife Arbor 6900 rpm Maximum Profile Depth Maximum Profile Width 6 Maximum Planing Width 7 Maximum Height Above Final Cut 3 16 Maxi...

Page 6: ...er This cuts down on dust chips and keeps your work area cleaner Disconnect the power source BEFORE changing knives or servicing the molder Wear safety glasses while operating the molder Molder should...

Page 7: ...Check oil daily The gear box oil should be checked daily before starting or several times a day if running the molder continuously The gear box holds 2 oz of oil The oil cup should be filled just to t...

Page 8: ...ure Screws exposing of thread This will give you proper roller pressure Loosen all 4 pressure screws exposing of thread this will give you correct roller pressure Failure to do so will cause feeding d...

Page 9: ...a lock called a motor tensioner This was designed to cut back on motor vibration Lock the motor in place by tightening the motor tensioner You will need to adjust the motor tensioner each time you cha...

Page 10: ...o set the guides attach the knives to the knife arbor and position to the far right of the knife arbor See page 7 5 Knife Attachment 3 The flex guide and solid guide may be interchanged from one side...

Page 11: ...providing a safe operation Check knife rotation clearance by turning the knife arbor to insure NOTE Some profiles may require a relief cut in the deep section with a roughing knife or dado cut This cu...

Page 12: ...ptions would be if ordering a bottom knife you can have a key path cut as a guiding mechanism for your top profile Option 2 would be make a set of angled guides similar to the V block guides This will...

Page 13: ...When cutting thin stock fastens a sub plate between the guides to maintain a thick enough guide to control the stock Check the knife clearance to the guide Clear away any interfering portion of the g...

Page 14: ...Cut the sections and biscuit join them together with glue Make a fixture to band saw the inside and outside radii consisting of a pivot bar and bracket Mount the pivot bar to the stock on the scrap po...

Page 15: ...ssist the panel through the molding process HELPFUL TIPS Most panels will extend beyond the open side While molding raised panels apply upward pressure on panel along with pressure against the guide T...

Page 16: ...pressure screws see caution note 3 Attach the planing knives 4 Set the head position to a height 1 32 less than the dimension of the stock 5 One third of a turn on the elevating handle will equal 1 3...

Page 17: ...side to assist stock through 2 While molding apply upward pressure on the stock along with pressure against the guide 3 Page 14 details how to run Raised Panel Molding wide boards is a similar process...

Page 18: ...st and last few inches of the stock length Snipe occurs when the knives hit the stock before outfeed roller engages and when the stock leaves infeed roller The suggestions below are to minimize snipe...

Page 19: ...One roller stops while the other continues to operate Make sure the set screws on the P 111 sprockets are tight 3 Both feed rollers stop when stock is engaged Check for a broken P 223 roll pin locate...

Page 20: ...24 REV A roller pressure springs 54 51 check nuts 3 Remove the 2 54 15 pivot screws from the 54 505 infeed swing arm assembly Remove the swing arm by rolling it over the 54 16 rest pin disconnecting...

Page 21: ...y Grasp the roller with both hands and tighten it against the P 124 or P 224 axle Go back and finish tightening the P 122 axle as hard as you can 7 Replace the P 111 sprocket on the P 124 or P 224 axl...

Page 22: ...drive broke The P 111 Outfeed roller sprocket will be attached to the P 224 axle The P 111 Infeed roller sprocket will be attached to the P 124 axle REMOVE THE GEAR BOX 1 Loosen set screws on the 2 P...

Page 23: ...outfeed P 111 sprocket with the inner P 150 sprocket closest to the chain guard 8 Attach the P 155 short chain over the second P 150 sprocket Engage the P 111 infeed sprocket hub facing toward roller...

Page 24: ...Williams Hussey Toll Free 800 258 1380 23 EXPLODED VIEW 154CE MOLDER...

Page 25: ...Williams Hussey www williamsnhussey com 24 EXPLODED VIEW FEED ROLL ASSEMBLIES P 224 P 137 54 15 54 15 P 137 P 122 P 123 54 4 P 124 P 137 54 15 54 15 P 100 P 137 P 122 P 123 P 111 P 111...

Page 26: ...Williams Hussey Toll Free 800 258 1380 25...

Page 27: ...Williams Hussey www williamsnhussey com 26 SHAFT ASSEMBLIES Holes to be drilled at assembly Hole to be drilled at assembly...

Page 28: ...1 4 20 x 1 4 2 54 404 V Belt A Powertwist 45 1 54 407 Pulley Motor 5 1 54 46 Nut Jam 3 8 16 1 54 47 Screw Socket Set 3 8 16 x 3 8 2 54 5 REV A Top Bar Brace 1 54 505 Swing Arm Infeed Assembly 1 54 50...

Page 29: ...4 512 Crank Arm Assembly includes 1 54 11 Screw Elevating 1 54 19 Knob 1 54 38 Pin Roll 5 32 x 1 1 8 1 54 43 Screw Round Head Machine 20 x 2 1 54 44 Nut Hex Head 20 1 54 6 Crank Arm 1 54 514 Chip Extr...

Page 30: ...Pan Phillips 8 32 x 3 8 4 P 219 Washer Flat 8 SAE 4 P 220 Screw Socket Head Cap 10 24 x 5 8 4 P 502 Shaft Primary Assembly 1 P 503 Shaft Secondary Assembly 1 P 504 Shaft Drive Assembly 1 P 502 Shaft P...

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