background image

 

                                                     

Williams & Hussey 

 

                                                     

Toll Free:  800-258-1380 

 

 

 

 

 

 

21 

 

 

REMOVING THE P-511 REV A GEAR BOX, COMPLETE, ASSEMBLY 

 

Follow these instructions for removing the gear box.  The gear box is composed of the (3) gear 
assemblies.  If you are experiencing feed function difficulties a part may need to be replaced.  
 
1.

 

Disconnect power source.  Remove the chip extractor and raise head approximately 4”. 

 

2.

 

Turn  the  knife  arbor  so  the  54-42  set  screw  located  in  the  infeed  P-111  sprocket  is  facing 
down.  From the underside of the P-202 chain guard loosen the set screw located in the hub of 
the sprocket. 

 
3.

 

Remove the (2) P-240 hex head bolts and (1) P-239 hex head bolt from the P-202 chain guard. 

 
4.

 

To  remove  the  gear  box  assembly;  remove  the  infeed  P-111  sprocket  and  the  P-155  short 
chain simultaneously.  Remove the P-156 long chain once the gear box is partially free. 

 
5.

 

Check the following: 

 

 

The P-117 fiber drive will be in the end of the arbor, unless the fiber drive broke. 

 

The P-111 (Outfeed) roller sprocket will be attached to the P-224 axle. 

 

The P-111 (Infeed) roller sprocket will be attached to the P-124 axle.  

 
REMOVE THE GEAR BOX   
 
1.

 

Loosen set screws on the (2) P-150 drive sprockets located in the gear box assembly.  Remove 
the sprockets from the P-210 drive shaft. 

2.

 

Remove the P-213 nylon bushing and P-214 nylon washer. 

3.

 

Drain the oil. 

4.

 

Remove (4) P-220 socket head cap screws holding gear box onto the chain guard. 

5.

 

Tap on the P-502 shaft and the P-504 shaft with a soft mallet to separate the two housings. 

6.

 

Carefully drive out the P-504 large bronze gear assembly from the outside of the gear box with 
a ¼” pin punch.  Watch for small P-127 spacer and the P-120 spacer. 

7.

 

From the outside of the gear box drive out the P-143 1/8” dowel pin with a punch.  From the 
inside of the gear box, using a screw driver gently tap out the P-115 plug bushing. 

8.

 

Remove the P-503 secondary shaft assembly (small bronze gear) from the open side of the 
gear box. 

9.

 

Remove the P-502 primary shaft assembly (small worm and slotted end shaft). 

10.

 

Replace damaged part (s).  We recommend replacing the P-128 gasket. 

 
 
 

Summary of Contents for 154CE

Page 1: ...VE DIFFERENT CHAINS AND SPROCKETS When in doubt on what sprockets you have count the teeth and give us a call Wrong parts will give you a headache customerservice williamsnhussey com 800 258 1380 or l...

Page 2: ...Manual OM 981 Revision 4 October 2018 MODEL 154CE Single Phase 240V AC Shown with optional mobile base...

Page 3: ...fely how to mold plane tips on guide set ups and trouble shooting and much more Do Not Modify Our molders are designed for specific applications Do not modify or use this molder for any purpose other...

Page 4: ...aser only LIMITATIONS ON WARRANTY Williams Hussey shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the u...

Page 5: ...te Constant Feed Knife Motor 2 HP 3450 rpm Voltage 240V Phase Single Knife Arbor 6900 rpm Maximum Profile Depth Maximum Profile Width 6 Maximum Planing Width 7 Maximum Height Above Final Cut 3 16 Maxi...

Page 6: ...er This cuts down on dust chips and keeps your work area cleaner Disconnect the power source BEFORE changing knives or servicing the molder Wear safety glasses while operating the molder Molder should...

Page 7: ...Check oil daily The gear box oil should be checked daily before starting or several times a day if running the molder continuously The gear box holds 2 oz of oil The oil cup should be filled just to t...

Page 8: ...ure Screws exposing of thread This will give you proper roller pressure Loosen all 4 pressure screws exposing of thread this will give you correct roller pressure Failure to do so will cause feeding d...

Page 9: ...a lock called a motor tensioner This was designed to cut back on motor vibration Lock the motor in place by tightening the motor tensioner You will need to adjust the motor tensioner each time you cha...

Page 10: ...o set the guides attach the knives to the knife arbor and position to the far right of the knife arbor See page 7 5 Knife Attachment 3 The flex guide and solid guide may be interchanged from one side...

Page 11: ...providing a safe operation Check knife rotation clearance by turning the knife arbor to insure NOTE Some profiles may require a relief cut in the deep section with a roughing knife or dado cut This cu...

Page 12: ...ptions would be if ordering a bottom knife you can have a key path cut as a guiding mechanism for your top profile Option 2 would be make a set of angled guides similar to the V block guides This will...

Page 13: ...When cutting thin stock fastens a sub plate between the guides to maintain a thick enough guide to control the stock Check the knife clearance to the guide Clear away any interfering portion of the g...

Page 14: ...Cut the sections and biscuit join them together with glue Make a fixture to band saw the inside and outside radii consisting of a pivot bar and bracket Mount the pivot bar to the stock on the scrap po...

Page 15: ...ssist the panel through the molding process HELPFUL TIPS Most panels will extend beyond the open side While molding raised panels apply upward pressure on panel along with pressure against the guide T...

Page 16: ...pressure screws see caution note 3 Attach the planing knives 4 Set the head position to a height 1 32 less than the dimension of the stock 5 One third of a turn on the elevating handle will equal 1 3...

Page 17: ...side to assist stock through 2 While molding apply upward pressure on the stock along with pressure against the guide 3 Page 14 details how to run Raised Panel Molding wide boards is a similar process...

Page 18: ...st and last few inches of the stock length Snipe occurs when the knives hit the stock before outfeed roller engages and when the stock leaves infeed roller The suggestions below are to minimize snipe...

Page 19: ...One roller stops while the other continues to operate Make sure the set screws on the P 111 sprockets are tight 3 Both feed rollers stop when stock is engaged Check for a broken P 223 roll pin locate...

Page 20: ...24 REV A roller pressure springs 54 51 check nuts 3 Remove the 2 54 15 pivot screws from the 54 505 infeed swing arm assembly Remove the swing arm by rolling it over the 54 16 rest pin disconnecting...

Page 21: ...y Grasp the roller with both hands and tighten it against the P 124 or P 224 axle Go back and finish tightening the P 122 axle as hard as you can 7 Replace the P 111 sprocket on the P 124 or P 224 axl...

Page 22: ...drive broke The P 111 Outfeed roller sprocket will be attached to the P 224 axle The P 111 Infeed roller sprocket will be attached to the P 124 axle REMOVE THE GEAR BOX 1 Loosen set screws on the 2 P...

Page 23: ...outfeed P 111 sprocket with the inner P 150 sprocket closest to the chain guard 8 Attach the P 155 short chain over the second P 150 sprocket Engage the P 111 infeed sprocket hub facing toward roller...

Page 24: ...Williams Hussey Toll Free 800 258 1380 23 EXPLODED VIEW 154CE MOLDER...

Page 25: ...Williams Hussey www williamsnhussey com 24 EXPLODED VIEW FEED ROLL ASSEMBLIES P 224 P 137 54 15 54 15 P 137 P 122 P 123 54 4 P 124 P 137 54 15 54 15 P 100 P 137 P 122 P 123 P 111 P 111...

Page 26: ...Williams Hussey Toll Free 800 258 1380 25...

Page 27: ...Williams Hussey www williamsnhussey com 26 SHAFT ASSEMBLIES Holes to be drilled at assembly Hole to be drilled at assembly...

Page 28: ...1 4 20 x 1 4 2 54 404 V Belt A Powertwist 45 1 54 407 Pulley Motor 5 1 54 46 Nut Jam 3 8 16 1 54 47 Screw Socket Set 3 8 16 x 3 8 2 54 5 REV A Top Bar Brace 1 54 505 Swing Arm Infeed Assembly 1 54 50...

Page 29: ...4 512 Crank Arm Assembly includes 1 54 11 Screw Elevating 1 54 19 Knob 1 54 38 Pin Roll 5 32 x 1 1 8 1 54 43 Screw Round Head Machine 20 x 2 1 54 44 Nut Hex Head 20 1 54 6 Crank Arm 1 54 514 Chip Extr...

Page 30: ...Pan Phillips 8 32 x 3 8 4 P 219 Washer Flat 8 SAE 4 P 220 Screw Socket Head Cap 10 24 x 5 8 4 P 502 Shaft Primary Assembly 1 P 503 Shaft Secondary Assembly 1 P 504 Shaft Drive Assembly 1 P 502 Shaft P...

Reviews: