WAMGROUP TOREX VM Series Assembly And Main Instructions For Use And Maintenance Download Page 4

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INDEX

TOR.VM.--.M.A.0518.EN Issue: A

05.18

7.0

INFORMATION REGARDING MAINTENANCE ....................................................................................21

7.1

Cleaning the valve ...........................................................................................................................21

8.0

REPLACEMENT OF PARTS ..................................................................................................................22

8.1

Safety recommendations for replacement ......................................................................................22

8.2

Assembling/Disassembling the pinch valves ...................................................................................23

8.3

Returning the valve .........................................................................................................................27

8.4

Dismantling and disposal ................................................................................................................27

9.0

INFORMATION REGARDING FAULTS .................................................................................................28

9.1

Trouble-shooting .............................................................................................................................28

9.2

Check-list in case of fault ................................................................................................................29

10.0

SPARE PARTS ......................................................................................................................................30

Summary of Contents for TOREX VM Series

Page 1: ...x torex it www torex it TOREX S p A Via Canaletto 139 A I 41030 S Prospero s S MO Italy Manual No TOR VM M A 0518 EN Issue A Latest update May 2018 ORIGINAL INSTRUCTIONS IN ENGLISH VM PINCH VALVES EN...

Page 2: ...8 guarantees that the entire production process from the customer s order to the after sales service can fulfil the product quality standard This publication cancels and replaces any previous edition...

Page 3: ...omponents 8 3 0 TECHNICAL INFORMATION 9 3 1 General description of the valve 9 3 2 Main components 9 3 3 Operating principle 12 3 4 Permitted use 12 3 5 Improper use not permitted 12 3 6 Noise level 1...

Page 4: ...valve 21 8 0 REPLACEMENT OF PARTS 22 8 1 Safety recommendations for replacement 22 8 2 Assembling Disassembling the pinch valves 23 8 3 Returning the valve 27 8 4 Dismantling and disposal 27 9 0 INFOR...

Page 5: ...owner and installer to act on the valve concerned for which specific technical skills in the sector concerned are neces sary electrical mechanical etc The illustrations may differ from the actual stru...

Page 6: ...Indicates that appropriate behaviour must be adopted to avoid posing risk for the health and safety of persons and avoid causing economic damage Important Indicates particularly important technical i...

Page 7: ...he valve concerned is installed Routine maintenance includes all the actions necessary to keep the valve in good working conditions to ensure greater operating durability and to keep the safety requis...

Page 8: ...alve identification data the type of problem encountered and all other information which could be useful for identifying the problem The conditions for validity and applicability of the warranty are s...

Page 9: ...he warnings described in this Manual and in accord ance with the national legislation in force Likewise the Manufacturer shall not accept any responsibility if the valve concerned is used improperly b...

Page 10: ...caused by negligence failure to follow the most elementary safety regulations and incorrect or improper use of tools and equipment Accidents can be prevented and avoided by taking due care using suit...

Page 11: ...respected before testing 2 3 Safety prescriptions for installation 2 4 Safety prescriptions for use and operation Do not tamper with the valve concerned by using any kind of device to obtain performan...

Page 12: ...ose concerning safety Ensure that all the safety devices are active and working properly Mark off the work area in such a manner as to prevent the access of unauthorized persons Replace the worn and d...

Page 13: ...action of the control pressure The connection to the process occurs through the two flanges 3 2 Main components Sizes and material Item Component 13 20 25 32 40 50 65 80 100 125 150 200 1 Flange Polya...

Page 14: ...nge US standards and SS 304 bushings M Flange US standards and hardened bushings A Aluminium flange and bushings B Aluminium flange and hardened bushings C Aluminium flange and SS 304 bushings E Flang...

Page 15: ...mm Format DIN 43650 22mm Connector included 6740010060 115 VAC solenoid valve 5 5 VA T 6740010080 230 VAC solenoid valve 5 5 VA T 6740010030 24 VDC solenoid valve 6 W 3 2 2 Accessories Control Unit V...

Page 16: ...VM Pinch Valves have NOT been designed to operate in hazardous conditions or with hazardous materials If these conditions are met it is compulsory to inform the manufacturer The materials considered...

Page 17: ...e A 05 18 13 3 6 Noise level 3 7 Environmental operating limits NOT APPLICABLE Control pressure Pc Sleeve Size Pc bar Pc max bar Standard 13 200 Pi 2 5 6 White Food Grade 13 65 Pi 2 5 6 80 200 Pi 2 0...

Page 18: ...114 2 VM050 USA 121 5 8 UNF 4 VM065 65 145 185 M 16 4 15 225 138 2 1 2 VM080 80 160 200 M 16 4 15 270 180 3 VM0100 100 180 220 M 16 8 15 310 214 4 VM100 USA 190 5 8 UNF 8 VM0125 125 210 250 M 16 8 15...

Page 19: ...R VM M A 0518 EN Issue A 05 18 15 3 9 Safety and information signs Danger Warning Follow the signs on the plates Ensure the plates are legible otherwise clean them and replace the damaged ones applyin...

Page 20: ...s covered with film or shrink wrap The unpacking simply operations require the removal of the film if present The pinch valves are not secured inside the boxes The packages may differ depending on the...

Page 21: ...tioned in the table below do not include the weight of any cumulative package pallet or other 4 3 Lifting and unloading methods Danger Warning Carry out the lifting and handling operations according t...

Page 22: ...olted on the two connecting flanges of the system also the pneumatic supply for the clo sure of the sleeve must be arranged Control Unit Make sure to arrange the compressed air supply from the line an...

Page 23: ...lectrical connection of the control unit VMX 1 2 3 4 5 L N GND N A N C COM AIR IN 3 8 bar 8x1 8x1 AIR OUT Pc 0 6 bar 3 x 1 5 3 x 1 5 Item Description 1 Pressure gauge 2 Pressure regulator 3 Monostable...

Page 24: ...ter have entered the valve If so empty it and clean it thoroughly Important If the device is to be used in different conditions and with materials other than the previous applica tion ensure the Permi...

Page 25: ...erous products the cleaning residues must be collected in closed tanks and disposed of in accordance with the instructions of the product safety chart Do not use water jets Properly clean the valve ev...

Page 26: ...carrying out any operation provide suitable safety measures and use the appropriate equip ment to prevent risk of work injuries to persons involved in the operations and those nearby Activate all the...

Page 27: ...ue A 05 18 23 8 2 Assembling disassembling the pinch valves ASSEMBLING 1 Prepare the components body bushings flanges sleeve 2 Fit the sleeve inside the valve body In case it doesn t slip in easily gr...

Page 28: ...sure the sleeve protrudes from the upper edge of the body of a few millimetres do not exceed 2 mm 5 Lubricate the outer side of the bushing using only silicone grease 6 Insert the first bushing in the...

Page 29: ...nge match the holes of the body prevent the flange from rotating 8 Using a press or the forks of a forklift to abut the bushing flange unit to the body Tighten the flange to the body by means of the h...

Page 30: ...BLY 2 Use two tools one opposite to the other to lever and remove the valve inlet bushing 3 Repeat the steps 1 2 also for the outlet flange 4 Slip out the sleeve from the body 1 Use an Allen key to un...

Page 31: ...ter of differential collection and disposal of wastes With reference to the WEEE Directives electrical and electronic components marked with a special symbol have to be disposed off in authorized coll...

Page 32: ...s on the control unit are free 2 4 Make sure the control unit is powered 2 5 Check to make sure the pressure on the control unit is greater than 3 bar 3 0 The valve does not close completely 3 1 Make...

Page 33: ...the valve concerned Danger Warning Before carrying out any operation set the valve concerned in safety see Glossary and termino logy operate according to the indications on the Operation and Maintenan...

Page 34: ...10 0 SPARE PARTS VM 2 TOR VM M A 0518 EN Issue A 05 18 30 5 1 2 5 3 1 2 4 1 2 A B C 6 6 6 D 3 5 1 2 6 4 4...

Page 35: ...0972801A 20972851A 20972901A 20972951A 20973001B 20973051B 20973101B 20973151B 20973201B 20973251B 20973301B 20973351B 1 2 Standard Sleeve 20680301A 20680321A 20680341A 20680361A 20680031D 20680051D 2...

Page 36: ...60081A 20660091A 2 Aluminium flange USA 20660031U 20660061U 20660071U 20660081U 4 Standard aluminium bushing 20973501A 20973601A 20973701A Tab D Tab D 20974001A 20974101A 20974201A 2 SS 304 standard b...

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