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Rev. 1.4

 

Assembly Instructions 

– Spray Valve SMS-11 

Page 6 o

f

 28 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

2.4  Correct Use  

This device is a needle valve and will be used for processing materials which can be sprayed in continuous 
or intermitting operation. 

2.5  Incorrect Use  

 

Operating the device with insufficient knowledge about the operation, maintenance and care of the de-
vice. 

 

Making changes, extensions or alterations on the device that may hamper its safety without the prior 
consent of Walther Systemtechnik GmbH. 

 

Operating the device with defective safety installations or not properly attached or malfunctioning safety 
devices. 

 

Using unsuitable materials. 

 

Handling the device while energized. 

 

Under no circumstances shall aggressive media such as acids, alkaline solutions, detergents, chemicals 
or others be sprayed. If you are not sure, please contact the manufacturer if a certain spray medium is 
suitable for this device. 

2.6  Required Qualification of Personnel  

Only trained and instructed personnel may conduct work on the equipment.

 

The responsibilities of the personnel for assembly work, operation, repair work or maintenance work must be 
clearly assigned to individuals! 

Persons in training may work with the equipment only under supervision of an experienced person. 

Personnel 

Task  

Instructed 
Personnel  

Personnel with 
Technical 
Qualification  

Specialist  

Supervisor  

Packaging and Transport 

 

 

 

Mounting and Start of 
Operation  

 

 

Operation  

 

 

 

Service, Maintenance and 
Troubleshooting  

 

 

Shutdown and Disposal 

 

 

Assigning Personnel  

 

 

 

 

3  Transport 

3.1  Packaging  

The  type  of  packaging  depends  on  the  individual  mode  of  shipping.  If  not  separately  contracted,  the 
packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH.  

3.2  Tasks before Transport 

The following has to be done before transport:  

  Disconnect all power lines.  

The actual transport of the incomplete device and its individual parts requires special care in order to prevent 
damages  from  external  forceful  impact  or  careless  on-  and  off-loading.  Depending  on  the  mode  of 
transportation, suitable transport and load securing has to be selected. The incomplete device will be aligned 
and leveled by appropriate fastening elements.  

Summary of Contents for S11 series

Page 1: ...ith flat jet air cap and raster needle lock NOTE Please read the Assembly Instructions carefully before first using the incomplete device and strictly adhere to the instructions The incomplete device...

Page 2: ...1 RASTER NEEDLE SENSOR 9 5 1 1 Setting of Sensor Raster Needle 9 6 OPERATION 10 6 1 GENERAL INFORMATION 10 6 2 OPERATION INSTRUCTIONS OPERATING CONDITIONS 10 6 3 FUNCTION ADJUSTING THE JET WIDTH 11 7...

Page 3: ...er 2000 de info walther 2000 de 9 3 SPARE PART LIST FOR SMS 11 RASTER NEEDLE SENSOR 22 9 3 1 Spare Part List for SMS 11 Raster Needle Sensor 23 9 4 WEAR AND TEAR PARTS 23 9 5 ARTICLE NUMBERS FOR AIR C...

Page 4: ...tra e 3 D 76726 Germersheim Description Spray Valve SMS 11 Article No S11 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1 2 1 1...

Page 5: ...ribe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dangerous situation 2 Safety 2 1 General Information The construction of this device is a...

Page 6: ...ersonnel Only trained and instructed personnel may conduct work on the equipment The responsibilities of the personnel for assembly work operation repair work or maintenance work must be clearly assig...

Page 7: ...y of the medium to be applied the application result can be individually adjusted through the nozzle size the atomized air pressure or also the material supply pressure as well as the jet width settin...

Page 8: ...ptional see accessories The distance to the application area depends on the desired application width An intermitting working process of the device will create natural vibrations Therefore the install...

Page 9: ...h strength screw lock into the sensor holder over a length of 14 5mm 1 2 Screw in the regulating spindle 5 until the needle is closed and no more material is discharged from the nozzle 3 Connect the s...

Page 10: ...ressure and material pressure should be closely correlated Each spraying valve must be equipped with its own pressure regulator for atomizing air In case several spraying valves are supplied by one an...

Page 11: ...ng knob further to the right after the nozzle is closed 6 3 Function Adjusting the Jet Width The throttling screw see also Spare Part Drawing 9 2 Position 12 0 and Spare Part Drawing 9 3 Position 5 0...

Page 12: ...st also be clean and should be slightly oiled if necessary Maintenance also depends on the individual operating conditions and the type of media used Particularly when employing the spray valve as col...

Page 13: ...6 5 Pull out the nozzle needle 5 and unscrew the nozzle 3 6 Slightly grease the new nozzle needle 5 and slide into main body 4 then remove grease residues from needle tip 7 Screw new nozzle 3 into the...

Page 14: ...edle sensor Fig 1 1 Unscrew cylinder screws 6 and remove cover plate 5 Caution the cover plate is under spring tension 2 Make sure that the pressure spring 4 does not get lost 3 Pull out the nozzle ne...

Page 15: ...000 de Internet www walther 2000 de 7 9 Malfunctions Error Possible Cause Action Nozzle needle does not open Not enough control air supplied Check if enough control air available 3 6 bar Leakages Chec...

Page 16: ...Image Round jet Spray image shaped too much upwards and downwards Spray image shaped too much upwards and downwards Spray image shaped too much upwards and downwards Spray image too much left sided o...

Page 17: ...o be followed by a clean spraying 8 2 Long term Interruption The following has to be observed for a long term interruption of the device machine Remove pressure from supply lines Loosen retaining ring...

Page 18: ...11 Page 18 of 28 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 Appendix 9 1 Dimensioned Drawing of...

Page 19: ...ping Holder Standard The clamping holder is an easy way of fastening the spray valve e g on a shaft The clamp holder will be attached to the spray valve with two screws 9 1 2 Dimensioned Drawing of SM...

Page 20: ...ions Spray Valve SMS 11 Page 20 of 28 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 2 Spare Part Dra...

Page 21: ...Nozzle needle complete 6 1 97640007 1 O Ring Viton 7 0 97820076 1 Pressure spring 8 0 97320318 1 Raster screw 9 0 97511021 1 Cover plate complete 9 1 97511020 1 Cover plate 30 x 30 x 10mm 9 2 97610017...

Page 22: ...Spray Valve SMS 11 Page 22 of 28 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 3 Spare Part List fo...

Page 23: ...23 1 Sensor spindle complete 9 1 1 97320820 1 Raster screw diam 13 x 23 5mm stainless steel 9 1 2 97320317 1 Regulating spindle carrier st steel 7 x 7 5mm 9 1 3 97820074 1 Pressure spring 0 60 x 6 70m...

Page 24: ...r cap Flat jet KLS 60 20x14 5mm Article No Description 97310242 Air cap Flat jet KLS 0 2 1 0mm 97310243 Air cap Flat jet KLS 1 2 1 5mm 97310244 Air cap Flat jet KLS 1 8 2 0mm 97310245 Air cap Flat jet...

Page 25: ...7210111 Nozzle Standard 0 3mm 97210112 Nozzle Standard 0 5mm 97210113 Nozzle Standard 0 8mm 97210114 Nozzle Standard 1 0mm 97210115 Nozzle Standard 1 2mm 97210116 Nozzle Standard 1 5mm 97210117 Nozzle...

Page 26: ...97110884 Nozzle needle Standard 0 2 0 3mm 97110885 Nozzle needle Standard 0 5mm 97110886 Nozzle needle Standard 0 8mm 97110887 Nozzle needle Standard 1 0mm 97110888 Nozzle needle Standard 1 2mm 971108...

Page 27: ...ure Article Number Description 97xxxxxx Nozzle extension see Product Catalog ACCESSORIES 97410042 Retainer collar ring hexagonal 97410059 Retainer ring stainless steel 97910015 Clamp mounting see 9 1...

Page 28: ...726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 9 1 Center Hole for Centering Sleeve 97320602 Important If a centering sleeve is retr...

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