background image

19

18

must be consulted.

Grounding / Equipotential Bonding

You must ensure that the spray gun is properly earthed (grounded) either separately 

or in connection with the equipment with which it is being used (maximum resistance 

10

6

 

).

1.3  

Improper Use

This spray gun shall not be used for purposes other than set forth in the above 

Chapter

 Normal Use

.  Any other form of use and/or application is prohibited.

Improper use is for example:

• 

spraying of material onto persons and animals

• 

spraying of liquid nitrogen, etc.

2  

Technical Description

The automatic spray gun PILOT WA 110 works with compressed air control. The 

atomizer air is controlled via an externally arranged pressure reducing valve. The 

gun body is made of 1.4305. 

Safety instructions

3.1 

Identification of safety instructions

Warning

The pictogram and the urgency level “

Warning

“  identify  a  possible  danger  to         

persons.   Possible consequences: Slight to severe injuries.

Caution

The pictogram and the urgency level “

Caution

“ identify a possible danger to mate-

rial assets.   Possible consequences: Damage to material assets.

Note

The pictogram and the urgency level “

Note

“ identify additional information for the 

safe and efficient operation of the spray gun.

3.2 

General Safety Instructions

•  All applicable accident prevention rules and regulations as well as other recognised 

industrial safety and health rules and regulations must be observed at all times.

•  Use the spray gun only in well-ventilated rooms. Fire, naked flames and smoking are 

strictly prohibited within the working area. WARNING – during the spraying of flammab-

le materials (e.g. lacquers, adhesives, cleaning agents, etc.), there is an increased risk 

to health as well as an increased risk of explosion and fire.

•  Measures must be taken to ensure that the spray gun is sufficiently grounded (earthed) 

by means of a conductive air hose (maximum resistance 10

6

 

).

•  Before carrying out maintenance or servicing work, always ensure that the air and 

material feed to the spray gun have been de-pressurised. Risk of injury!

•  When spraying materials, do not place your hands or other parts of the body in front of 

the pressurised nozzle or the spray gun. Risk of injury!

•  Never point the spray gun at persons or animals. Risk of injury!

•  Always observe the spraying and safety instructions given by the manufacturers of the 

spraying material and the cleaning agent. Aggressive and corrosive materials in         

particular can be harmful to health.

•  Exhaust air containing particles (overspray) must be kept away from the working area 

and personnel. In spite of these measures, always wear the regulation breathing masks 

and protective overalls when using the gun. Airborne particles represent a serious 

health hazard!

•  Always wear hearing protection when using the gun or when in the vicinity of a gun that 

is in use. The noise level generated by the spray gun is approx. 83 dB (A). 

•  After carrying out assembly or maintenance work, always ensure that all nuts, bolts and 

screw connections have been fully tightened before the gun is used.

•  Use only original replacement parts, since WALTHER can only guarantee safe and 

fault-free operation for original parts.

•  For further information on the safe use of the spray gun and the spraying materials, 

please contact WALTHER Spritz- und Lackiersysteme GmbH, D-42327 Wuppertal, 

Germany.

4 Assembly

The spray gun is delivered fully assembled. Before using it, the following steps 

should be carried out:

4.1 

Mounting of Spray Gun

Install the gun in a suitable and stable mounting device.

4.2 

Connection of Input Lines

Warning

Make sure not to confuse the control and atomizing air connections -risk of injury.

Warning

Material and air hoses which are installed with a hose grommet must be additionally 

secured with a hose clamp.

The spray gun is now properly installed and ready for operation.

Starting / Handling

The following requirements must be met before the spray gun is operated:

• 

The control air pressure must be available at the gun

Control air connection

Materialconnection

Atomizer air connection

Summary of Contents for V 20 340

Page 1: ...Betriebsanleitung Operating Instructions PILOT WA 110 Automatik Spritzpistole Automatic Spray Gun ...

Page 2: ...3 2 Stand November 2008 PILOT WA 110 Seite 4 13 Page 14 23 ...

Page 3: ...igt mit der Zusammenstellung der technischen Unterlagen Nico Kowalski WALTHER Spritz und Lackiersysteme GmbH Kärntner Str 18 30 D 42327 Wuppertal Besondere Hinweise Das Produkt ist zum Einbau in ein anderes Gerät bestimmt Die Inbetriebnahme ist so lange untersagt bis die Konformität des Endproduktes mit der Richtlinie 2006 42 EG festgestellt ist Wuppertal den 02 November 2016 Name Torsten Bröker S...

Page 4: ...verspritzen wollen hier nicht aufgeführt wenden Sie sich bitte an WALTHER Spritz und Lackiersysteme GmbH Wuppertal Die spritzbaren Materialien dürfen lediglich auf Werkstücke bzw Gegenstände auf getragen werden Die Temperatur des Spritzmaterials darf 80 C grundsätzlich nicht überschreiten Das Modell PILOT WA 110 ist keine handgeführte Spritzpistole und muss deshalb an einer geeigneten Halterung be...

Page 5: ...nstandsetzung die Luft und Materialzufuhr zur Spritzpistole drucklos Verletzungsgefahr Halten Sie beim Verspritzen von Materialien keine Hände oder andere Körperteile vor die unter Druck stehende Düse der Spritzpistole Verletzungsgefahr Richten Sie die Spritzpistole nicht auf Personen und Tiere Verletzungsgefahr Beachten Sie die Verarbeitungs und Sicherheitshinweise der Hersteller von Spritzmate r...

Page 6: ...ung Warnung Schalten Sie vor jeder Umrüstung Instandsetzung die Steuer und Zerstäuberluft sowie die Materialzufuhr zur Spritzpistole drucklos Verletzungsgefahr Hinweis Zur Durchführung der im Folgenden aufgeführten Arbeitsschritte benutzen Sie bitte die Zeichnung am Anfang dieser Betriebsanleitung Luftkopf wechseln 1 Schrauben Sie die Luftkopfmutter Pos 3 ab und entfernen den Luftkopf Pos 1 vom Pi...

Page 7: ...ch und dem Reinigungsmittel 5 Bestreichen Sie folgende Teile mit einem dünnen Fettfilm Kolbenfeder O Ring des Kolbens Materialnadel Verwenden Sie dazu ein säurefreies nicht harzendes Fett und einen Pinsel Anschließend wird die Spritzpistole in umgekehrter Reihenfolge zusammengesetzt 8 Fehlersuche und beseitigung Warnung Schalten Sie vor jeder Wartung und Instandsetzung die Steuer und Zerstäuberluf...

Page 8: ... Str 18 30 D 42327 Wuppertal Tel 49 0 202 787 0 Fax 49 0 202 787 2217 www walther pilot de e mail info walther pilot de Type Designation Automatic spray gun PILOT WA 110 V 20 340 standard version Intended purpose Processing of sprayable media Applied Standards and Directives EU Mechanical Engineering Directives 2006 42 EC 2014 34 EU ATEX Directives DIN EN ISO 12100 DIN EN 1953 DIN EN 13463 1 DIN E...

Page 9: ... all times and must not be exceeded An overloading of the equipment must be ruled out The equipment may be used in potentially explosive atmospheres only with the authorisation of the relevant supervisory authority The relevant supervisory authority or the operator of the equipment are responsible for determining the explosion hazard zone classification The operator must check and ensure that all ...

Page 10: ...icing work always ensure that the air and material feed to the spray gun have been de pressurised Risk of injury When spraying materials do not place your hands or other parts of the body in front of the pressurised nozzle or the spray gun Risk of injury Never point the spray gun at persons or animals Risk of injury Always observe the spraying and safety instructions given by the manufacturers of ...

Page 11: ...y with the operating instructions and safety warnings issued by the manufacturer 6 Retooling and Repairs Warning Control and atomizing air as well as material inputs must be shut off prior to retooling risk of injury Note Please refer to the exploded view at the beginning of these operating instructions to perform the steps detailed below Changing of the air cap 1 Unscrew the air cap nut item 3 an...

Page 12: ...layer of grease to the following parts Piston spring O ring of the piston Material needle Use non acidic non resinogenic grease and a brush The spray gun is then re assembled in reverse order 8 Troubleshooting and Corrective Action Warning Prior to any servicing and repair work Make sure that the spray gun is in unpressu rized condition i e all air and material inputs must be shut off if not immin...

Page 13: ...me Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Two Component Spray Guns Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pumps Material Circulation Systems Combined Spraying and Drying Booths Dry Back Overspray Extraction Systems Wet Back Overspray Extraction Systems Dryers Ventilation Systems Protective Respiratory Syst...

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