Wallace & Tiernan SERIES V-2000 Manual Download Page 9

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WT.025.055.004.UA.IM.0814

MANUAL CHLORINATOR - 3000LB/24HR

1.010-13B

PREVENTIVE MAINTENANCE SCHEDULE

AND RECORD OF PERFORMANCE

This equipment should receive preventive maintenance on a one (1) year cycle.* It is recommended that the

following table be used to plan, schedule, and record this important work.

*NOTE: This is the recommended cycle. Your local operating conditions may call for more fre-

quent preventive maintenance.

Date of Installation

Preventive Maintenance Log

Schedule Date

Date Performed

PROTECT YOUR EQUIPMENT INVESTMENT

MINIMIZE DOWNTIME

ORDER A PREVENTIVE MAINTENANCE KIT NOW ...

KEEP ONE ON HAND

EVOQUA

W3T109620

Summary of Contents for SERIES V-2000

Page 1: ...SERIES V 2000 CHLORINATOR 3000 Lb 24 Hr Manual Control BOOK NO WT 025 055 004 UA IM 0814 W3T109620...

Page 2: ...W3T109620 SERIES V 2000 CHLORINATOR 3000 LB 24 HR MANUAL CONTROL BOOK NO WT 025 055 004 UA IM 1009...

Page 3: ...SE EVEN IF THAT PURPOSE IS KNOWN TO SELLER If Buyer discovers a defect in mate rial or workmanship it must promptly notify Seller in writing Seller reserves the right to require the return of such def...

Page 4: ...By using a selectionofrotametersandvalveseats thegasfeedermaybeadaptedtomeet a wide range of capacity requirements Thus as requirements change over a period of time the capacity of the gas feeder may...

Page 5: ...tive Maintenance General Information 1 010 5 Maintenance Record Card 1 010 13 Regional Offices 1 010 1 Technical Data Section 1 Installation Section 2 Operation Section 3 Service Section 4 Illustratio...

Page 6: ...UTE RECOMMENDED EMER GENCY PROCEDURES DO NOT TOLERATE ANY CHLORINE LEAKS CHLORINE LEAKS NEVER GET BETTER CHLORINE LEAKS ALWAYS GET PROGRESSIVELY WORSE IF THEY ARE NOT PROMPTLY CORRECTED IT IS RECOMMEN...

Page 7: ...PARTS AS IDENTIFIED ON THE PARTS LIST THE USE OF UNLISTED PARTS CAN RESULT IN EQUIPMENT MALFUNCTIONS HAVE HAZARDOUS CONSEQUENCES DO NOT DISCARD THIS INSTRUCTION BOOK UPON COMPLETION OF INSTALLATION I...

Page 8: ...t meets our high standards Our equipment is engineered for easy maintenance To ensure maximum service life and minimize unscheduled repairs we recommend a program of regular preventive maintenance as...

Page 9: ...ommended that the following table be used to plan schedule and record this important work NOTE This is the recommended cycle Your local operating conditions may call for more fre quent preventive main...

Page 10: ...directly from Evoqua Water Tech nologies Colorado Springs CO contact the office indicated below UNITED STATES 725 Wooten Road Colorado Springs CO 80915 TEL 800 524 6324 CANADA If the equipment was pur...

Page 11: ...WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620...

Page 12: ......

Page 13: ...CHLORINATOR 3000lb 24hr EVOQUA W3T109620 SECTION 1 TECHNICAL DATA List Of Contents PARA DWG NO Technical Data 1 1 Illustrations Performance V 2000 Injector Inlet Pressure Limits 25 055 190 010 Vacuum...

Page 14: ...eter Pressure at Point of Application 75 psi max with flexible polyethylene for the solution line 160 psi max with high pressure hose or rigid pipe for the solution line Minimum Injector Inlet Pressur...

Page 15: ...3 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 V 2000 INJECTOR INLET PRESSURE LIMITS PERFORMANCE 25 055 190 010 ISSUE 2 7 05...

Page 16: ...4 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 VACUUM LINE LENGTH LIMITS PERFORMANCE Used In Remote Vacuum Gas Feeders 25 052 190 030 ISSUE 3 5 97...

Page 17: ......

Page 18: ...2 Vacuum Regulator 2 14 Leak Check 2 15 Injector Arrangements for Intermittent Start Stop Operation 2 16 Illustrations Typical Installation Series V 2000 Gas Feeder 25 055 110 035 3000lb Series V 2000...

Page 19: ...e gas supply to the control module 2 3 Unpacking Whentheequipmentandaccessoryitemsareunpacked checkallitemsagainst thepackinglisttobesurethatnopartsarediscardedwiththepackingmaterial Whenever possible...

Page 20: ...units are covered in a separate book NOTE SeeappropriateTypicalInstallationdrawingsattheendofthissection WARNING THE PRESSURE RELIEF VALVE MUST BE VENTED TO AN AREA WHERE GAS FUMES CANNOT CAUSE INJURY...

Page 21: ...d section For one inch fixed throat injectors a rigid PVC pipe or Evoqua Water Technolo gies solution hose is required between the injector discharge and the point of application The pipe size depends...

Page 22: ...unit 2 15 Leak Check After the vacuum regulator s or vacuum regulator check unit are in place and before the gas tubing or piping that will connect it to the control module is installed check for gas...

Page 23: ...alves as shown in Dwgs 25 100 006 122 25 100 006 142 and or 25 100 006 152 in this section Material for this purpose is furnished only when specifically listed in the order Other injectors may be shut...

Page 24: ...11 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 SERIES V 2000 GAS FEEDER TYPICAL INSTALLATION 25 055 110 035 ISSUE 4 7 14 NOTE X NOT FURNISHED BY Evoqua WATER TECHNOLOGIES...

Page 25: ...NATOR 3000lb 24hr EVOQUA W3T109620 SERIES V 2000 GAS FEEDER TYPICAL INSTALLATION Manual Control 25 055 110 080 ISSUE 1 8 14 NOTES A ACCESSORY ITEM FURNISHED ONLY IF SPECIFICALLY LISTED IN QUOTATION X...

Page 26: ...13 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 2 INJECTOR WITH 3 4 BALL VALVE TYPICAL INSTALLATION 25 055 110 075 ISSUE 1 4 05...

Page 27: ...14 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 2 INJECTOR INSTALLATION PIPING Connections for Prime and Flush Operation 25 100 006 122 ISSUE 4 8 93...

Page 28: ...15 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 2 INJECTOR INSTALLATION PIPING Connections for Manual Suction Shut Off Unit 25 100 06 131 ISSUE 3 1 90...

Page 29: ...16 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 2 INJECTOR INSTALLATION PIPING Connections for Intermittent Start Stop Operation 25 100 006 142 ISSUE 2 4 93...

Page 30: ...55 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 2 INJECTOR INSTALLATION PIPING Connections for Intermittent Start Stop Operation With Injector Suction Shut Off Unit 25 100 006 152 IS...

Page 31: ...DED THREADED JOINTS THREADED JOINTS IN PVC PIPE REQUIRE MORE CARE THAN THOSE IN SIMILAR SIZE METAL PIPE IFANON LUBRICATING THREAD COMPOUND IS USED THE JOINT MAY FEEL TIGHT WHEN ONLY 2 OR 3 THREADS ARE...

Page 32: ......

Page 33: ...ors 3 2 4 Intermittent Start Stop Operation 3 2 5 Preparation for Winter Shut down 3 2 6 Theory of Operation 3 3 2 Injector Manual Operation 3 3 1 2 Injector Intermittent Start Stop Operation 3 3 2 2...

Page 34: ...e injector with the V notch plug closed all the way clockwise For the two inch injector turn the injector shut off valve to the ON position Turn on the gas supply d OpentheV notchplugalltheway counter...

Page 35: ...NTDAMAGE DONOTOPENTHEGASSUPPLYCONTAINERVALVEMORE THAN ONE COMPLETE TURN THIS WILL PERMIT MAXIMUM DISCHARGE AND CAN ALSO BE TURNED OFF QUICKLY IN CASE OF A GAS LEAK b Turn on the water supply to the in...

Page 36: ...he pump stops In this case an electrically operated solenoid water valve is installed in the main injector water line The valve is wired into the water supply pump mo tor circuit so it will operate to...

Page 37: ...ntrolled vacuum passestothecontrol module through con necting pipes and then through a rotameter feed rate indicator causing the float to indicate the rate of flow on an easily read scale As stated ab...

Page 38: ...ously described When the solenoid is energized water passes from the injector water supply through the strainer M then through the solenoid N and the three way valve to the chamber C When the solenoid...

Page 39: ...25 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 WALL MOUNTED GAS FEEDER FLOW DIAGRAM 25 055 181 010 ISSUE 1 5 97...

Page 40: ...26 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 2 INJECTOR FLOW DIAGRAM Manually Operated 25 100 181 011 ISSUE 4 5 97...

Page 41: ...27 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 2 INJECTOR FLOW DIAGRAM Intermittent Start Stop Operation 25 100 181 021 ISSUE 3 5 97...

Page 42: ...28 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 2 INJECTOR FLOW DIAGRAM Prime Flush Operation 25 100 181 031 ISSUE 4 5 97...

Page 43: ......

Page 44: ...1 Cleaning 4 11 2 Cleaning Rotameter 4 11 3 Cleaning V Notch Plug 4 11 4 Cleaning Injector Throat and Tailway 4 11 5 Cleaning 3 4 Fixed Throat Injector Standard 4 11 6 Cleaning 3 4 Fixed Throat Inject...

Page 45: ...MAK ING LEAK CHECKS CHLORINE LEAKS WARNING TOAVOIDPOSSIBLESUFFOCATION SEVEREPERSONALINJURY OR EQUIPMENT DAMAGE DO NOT TOLERATE ANY LEAKS THEY ALWAYS GET PROGRESSIVELY WORSE AND MUST BE CORRECTED PROMP...

Page 46: ...t use tools to make up plastic connections Make this type of connection by hand 4 2 Cleaning Parts If the rotameter tube the rotameter float the V notch plug or any valve seats or passages become cont...

Page 47: ...tor for detailed instructions and precautions 4 7 Injector Theinjectorisahighlyimportantpartofthegasfeeder Properoperationofthe system depends upon good injector performance Each gas feeder is equippe...

Page 48: ...ith the other hand and swing outward and push upward a Shut down the gas feeder and exhaust all gas as directed under paragraph 3 2 3 Stopping For Extended Periods b Pull knob out and rotate to lower...

Page 49: ...ont of the vacuum regulator should move to the EMPTY position After initially rising the rotameter float will sink lower and lower in the tube until finally it is resting on the bottom stop Decrease t...

Page 50: ...rform at intervals as tabulated below MAINTENANCE ITEM WHEN TO PERFPRM Vacuum Regulator Check Unit Refer to separate instruction book Rotameter When deposits are seen inside the glass tube or the floa...

Page 51: ...e Drain and let dry Do not use a pipe cleaner as a drying tool because the lint from it will stick to the tube interior Place the tube at an angle between a horizontal and a vertical surface as betwee...

Page 52: ...bbing are all that is required WARNING DONOTUSEHYDROCARBONSORALCOHOLSBECAUSERESID UAL SOLVENT MAY REACT WITH THE GAS SOLVENTS CAN PRODUCE SERI OUS PHYSIOLOGICAL EFFECTS UNLESS USED IN STRICTEST COMPLI...

Page 53: ...ting 4 11 6 Cleaning 3 4 Fixed Throat Injector Standard See Dwg 25 200 002 010 Thecheckvalvepreventswaterfromtheinjectorfrombeingdrawnbackbythe vacuum prevailing at shutdown into the control unit and...

Page 54: ...se on the O ring before installing it e Reassemble the poppet and inlet adapter 4 11 7 Cleaning 3 4 Fixed Throat Injector Anti Syphon See Dwg 25 200 002 020 Thecheckvalvepreventswaterfromtheinjectorfr...

Page 55: ...ter prior to assembling the injector body union nut Cleaning Poppet Check a Unscrew the inlet adapter and discard O ring 2 b RemovethepoppetandremovetheO ring 3 fromthepoppet Discard the O ring c Repl...

Page 56: ...worn eroded or scratched replace valve stem 11 WARNING TO AVOID POSSIBLE SEVERE PERSONAL INJURY OR EQUIP MENTDAMAGEWHENUSINGHYDROCHLORICACID OBSERVEALLSAFETY PRECAUTIONSRECOMMENDEDBYTHEACIDMANUFACTUR...

Page 57: ...der e Assemble the holder 34 to the injector body Do not use excessive force when tightening the adapter f Replace the union nut O ring 16 before reconnecting the gas line 4 11 9 Cleaning 1 Fixed Thro...

Page 58: ...ntervals each of the principal components of the system be completely disassembled Before starting the work ensure that the appropriate preventive maintenance kits are on hand NOTE If the gas feeder i...

Page 59: ...s a Remove the adjusting screw nut 19 with the adjusting screw 21 lock nut 20 and spring 50 b Remove the connecting tube 26 c Remove the two 1 2 inch cap bolts 49 and lower the entire lower portion of...

Page 60: ...Refertothecleaningprocedureandcleanthepartspriortoreassembly b Wipe a thin film of halocarbon grease onto all o rings c Reassemble in the reverse order of disassembly 4 12 5 Vacuum Gauges caution Do...

Page 61: ...c a v h c t o N V l a i t n e r e f f i d e g u a g e v r e s b O f i e n i h c a m n o f I e n o s a h t i o n s i e r e h t e g u a g n i t l i u b a t c e n n o c e g u a g m u u c a v y r u c r e...

Page 62: ...a g f f o n r u t h c i h w t a o l f r e t e m a t o r f I r e n i a t n o c s a w s a g s s e c x e s p o r d s a g f f o g n i n r u t f I g n i w o l f o t t a o l f e h t e s u a c t o n s e o d...

Page 63: ...n i s t a r e t e m o n a m g n i n e p o w o b l e f o s e h c n i 5 3 o t 3 1 r e t a w e b u t t c e n n o c e R e n i l f i e b u t e c a l p e R r o d e k n i k d e k c a r c s d n e t a e v i t...

Page 64: ...V n i e v o o r g d e p a h s V n a e l c d n a h s u r b h t o o t A g u l p h c t o N y l l a u s u e r a r e t a w m r a w e v i t c e f f e N O I T U A C r o e p a r c s t o n o D p r a h s a h t...

Page 65: ...t s o N s t n e m e r u s a e m d e r i u q e r h c t o N V e r i t n e e v o m e R r e t a w m r a w n i k a o S y l b m e s s a s e t u n i m o w t t u o b a r o f l a e s e v o m e r d n a w e r c...

Page 66: ...onecompleteturn Thiswillpermitmaximumdischargeand can be turned off quickly in the event of a leak 3 On a routine daily basis starting at the chlorine supply container s thoroughly check all joints co...

Page 67: ...maintenance of this equipment must be re stricted to trained qualified personnel who are completely familiar with these instructions DO NOT REMOVE THIS SIGN FROM THIS EQUIPMENT P60168 HAZARDOUS GAS I...

Page 68: ...he equipment L2076 DONOTDISASSEMBLEDIAPHRAGMUNITFROMPRESSURESEN SOR P4373 PULL OUT STEM TO FULL LENGTH OF CHAIN BEFORE CLOSING VALVE L2556 FORCHLORINE SULFURDIOXIDE ORCARBONDIOXIDEUSEONLY L3259 TO PRE...

Page 69: ...54 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 INSTALLATION OF ROTAMETER SERVICE 25 055 151 010A ISSUE 0 4 92 NOTE FOR INSTRUCTIONS SEE DWG 25 055 151 010B...

Page 70: ...mp 2 Install the bottom stop with the tubular end up 3 Set the rotameter float with the pointed end down in the bottom stop h For 3000 lb 24 hr capacity rotameter 1 Adjust the inlet housing to align t...

Page 71: ...56 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620...

Page 72: ......

Page 73: ...4316 1 Standard Injector 25 200 002 030A B Junction Box 25 055 000 017A B AAA4313 1 Anti Syphon Injector 25 200 002 040A B Plastic 1 Fixed Throat Injector and Tailway Details 25 200 003 010A B AAA4310...

Page 74: ...58 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 SERIES V 2000 GAS FEEDER PARTS 25 055 000 052A ISSUE 1 9 08 NOTE FOR PARTS LIST SEE DWGS 25 055 000 052C D...

Page 75: ...59 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 SERIES V 2000 GAS FEEDER PARTS 25 055 000 052B ISSUE 2 9 08 NOTE FOR PARTS LIST SEE DWGS 25 055 000 052C D...

Page 76: ...5 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 SERIES V 2000 GAS FEEDER PARTS LIST 25 055 000 052C ISSUE 0 8 97 when ordering material always specify model and serial number of a...

Page 77: ...5 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 SERIES V 2000 GAS FEEDER PARTS LIST 25 055 000 052D ISSUE 2 9 08 when ordering material always specify model and serial number of a...

Page 78: ...62 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 CHLORINE ROTAMETER PARTS 25 056 005 010A ISSUE 1 4 05 NOTE FOR PARTS LIST SEE DWG 25 056 005 010B...

Page 79: ...pecify model and serial number of apparatus 50 150 LB 24 HR 250 2000 LB 24 HR 3000 LB 24 HR KEY NO PART NO QTY DESCRIPTION 1 P44091 2 ADAPTER OR P60139 2 ADAPTER 2 P44121 2 O RING HYPALON 21 32 ID x 1...

Page 80: ...4055 PXA35076 15 16 DIA CERAMIC FLOAT P35288 P35289 UXB29213 1500 UXN20945 PXA44056 P35076 15 16 DIA CERAMIC FLOAT P35288 P35289 UXB29213 2000 UXP20945 PXA44057 P35089 1 3 16 DIA CERAMIC FLOAT P35288...

Page 81: ...2 PXG39592 V NOTCH PLUG COMPONENTS CAPACITY V NOTCH PLUG ORIFICE V NOTCH PLUG STEM WASHER LOCKNUT Cl2 NH3 CO2 SO2 MANUAL LOG ELECTRIC LINEAR 50 23 35 50 PXA39601 AP PXA39595 A P60163 AAA9950 P36861 75...

Page 82: ...6 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 AAA7130 VACUUM DIFFERENTIAL REGULATING VALVE PARTS 25 056 003 010A ISSUE 0 05 00 NOTE FOR PARTS LIST SEE DWG 25 056 003 010B...

Page 83: ...A IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 AAA7130 VACUUM DIFFERENTIAL REGULATING VALVE PARTS LIST 25 056 003 010B ISSUE 0 05 00 when ordering material always specify model and serial n...

Page 84: ...M 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 U25762 SMALL THROAT U25763 LARGE THROAT 2 INJECTOR PARTS With Pressure Operated Plug Shut Off 25 052 001 046A ISSUE 5 4 05 NOTE FOR PARTS LIST SE...

Page 85: ...P40572 1 ADJUSTING SCREW NUT 20 PN18680 1 HEX NUT BRASS 1 2 13 21 P40573 1 ADJUSTING SCREW 22 PE28283 2 MACH SCREW RD HD BRASS 10 24 x 1 2 LG 23 PE5663 2 10 WASHER BRASS 24 PE14725 2 HEX NUT BRASS 10...

Page 86: ...FOR PARTS LIST SEE DWG 25 052 001 051B U25764 SMALL THROAT U25765 LARGE THROAT 2 INJECTOR PARTS With Manually Operated Plug Shut Off 25 052 001 051A ISSUE 9 7 05 31 30 27 29 28 24 25 26 21 22 38 38 35...

Page 87: ...TEE INLET 10 P40893 1 PLATE 11 P10619 1 HEX NUT BRASS 3 4 16 12 U19319 1 KNOB 13 PN5873 1 CAP NUT BRASS 5 16 18 14 P40578 1 O RING 148 BUNA N 2 3 4 ID x 2 15 16 OD 15 P40571 1 SPRING 16 U20580 1 STEM...

Page 88: ...25 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 U19315 INJECTOR SHUT OFF UNIT PARTS 25 100 06 111 ISSUE 6 2 93 when ordering material always specify model and serial number of ap...

Page 89: ...73 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 AAA4316 1 STANDARD INJECTOR PARTS 25 200 002 030A ISSUE 1 2 09 NOTE FOR PARTS LIST SEE DWG 25 200 002 030B...

Page 90: ...TION LABEL 7 AAD2584 1 SEAT 8 P97342 1 O RING VITON 11 MM 9 AAA1905 6 SCREW MONEL 10 P97046 6 WASHER 11 P97048 1 VALVE STEM 12 P31295 2 PLUG 1 4 NPT 13 P96971 1 UPPER BODY 14 P50524 1 O RING 151 VITON...

Page 91: ...75 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 JUNCTION BOX PARTS 25 055 000 017A ISSUE 0 6 97 NOTE FOR PARTS LIST SEE DWG 25 055 000 017B...

Page 92: ...MARKER STRIP 4 W2T12151 1 MARKER STRIP 5 W2T18718 8 6 32 x 5 8 LG SCREW 6 W2T15609 1 GROUND CONNECTION 7 W2T12070 1 1 4 MONEL WASHER LK 8 W2T19386 1 SCREW MACH RD HD SLOT 1 4 20 x 1 2 LG 9 W2T417965 1...

Page 93: ...77 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 AAA4313 1 ANTI SYPHON INJECTOR PARTS 25 200 002 040A ISSUE 1 3 09 NOTE FOR PARTS LIST SEE DWG 25 200 002 040B...

Page 94: ...7046 6 WASHER 11 P97048 1 VALVE STEM 12 P31295 2 PLUG 1 4 NPT 13 P96971 1 UPPER BODY 14 P50524 1 O RING 151 VITON 3 ID x 3 3 16 OD 15 P100363 1 UNION NUT 16 PXA40575 1 O RING 211 VITON 13 16 ID x 1 1...

Page 95: ...PVC PIPE IS USED A PIECE OF STRAIGHT PIPE AT LEAST EIGHT INCHES LONG SHOULD BE COUPLED TO THE END OF THE INJECTOR TAILWAY BEFOREANY ELBOWS TEES OR SIMILAR FLOW RESTRICTIONSARE USED THIS IS TO PREVENT...

Page 96: ...E S O H 1 E L B I X E L F C I T S A L P E P I P D I G I R 1 E P I P E Z I S O N T R A P R E T T E L G I S E D O N T R A P 0 7 4 9 0 0 5 C X P B 3 9 0 0 5 B X P X X O O C 3 9 0 0 5 C X P X X O O 9 9 4...

Page 97: ...81 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 AAA4310 3 4 STANDARD INJECTOR PARTS 25 200 002 010A ISSUE 2 5 04 NOTE FOR PARTS LIST SEE DWG 25 200 002 010B...

Page 98: ...H4733 1 CAUTION LABEL 8 P97034 1 STEM 9 AAB4087 1 VALVE SEAT 10 P97164 1 UNION NUT 11 P94729 1 O RING 12 AAB4090 1 NUT 21 SEE TABLE 1 TAILWAY 22 P48976 1 SPRING 23 P96972 1 LOWER BODY 24 PXA27409 2 O...

Page 99: ...83 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 AAA4307 3 4 ANTI SYPHON INJECTOR PARTS 25 200 002 020A ISSUE 5 1 09 NOTE FOR PARTS LIST SEE DWG 25 200 002 020B...

Page 100: ...ACKET 15 P100178 2 SCREW M6 17 PXA25900 2 O RING 010 VITON 1 4 ID x 3 8 OD 18 P52006 2 WASHER 19 P97037 1 BACKING PLATE 20 P33847 2 MACH SCREW SILVER 4 36 x 19 32 LG 21 SEE TABLE BELOW 1 TAILWAY 22 P9...

Page 101: ...TOR 3000lb 24hr EVOQUA W3T109620 MAIN CONNECTION PARTS For Hose 50 845 02 011 ISSUE 6 2 82 NOTE DOES NOT INCLUDE CORPORATION COCK ORDER SEPARATELY SPECIFYING PIPE THREAD WHEN ORDERING MATERIAL ALWAYS...

Page 102: ...ersonal injury or damage to equipment do not exceed working pressure of hose or flexible plastic pipe Never exceed 125 PSI at 70 F Use rigid pipe between discharge and main connections when pumping ha...

Page 103: ...do not exceed working pressure of hose or flexible plastic pipe Never exceed 100 PSI at 70 F Use rigid pipe between discharge and main connections when pumping hazardous chemicals Caution for proper...

Page 104: ...t do not exceed working pressure of hose or flexible plastic pipe Never exceed 125 PSI at 70 F Use rigid pipe between discharge and main connections when pumping hazardous chemicals Caution for proper...

Page 105: ...89 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 MODULE ENCLOSURE PARTS 25 055 004 010A ISSUE 5 3 05 NOTE FOR PARTS LIST SEE DWG 25 055 004 010B...

Page 106: ...T 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 MODULE ENCLOSURE PARTS LIST 25 055 004 010B ISSUE 7 3 05 when ordering material always specify model and serial number of appar...

Page 107: ...000lb 24hr EVOQUA W3T109620 GAA1046 DUAL OR HIGH AND LOW VACUUM SWITCH CONNECTIONS PARTS 3000 Lb Series V 2000 Gas Feeder 55 116 020 015A ISSUE 2 7 14 NOTES FOR PARTS LIST SEE DWG 55 116 020 015B LOW...

Page 108: ...TEFLON TUBING 7 P37966 7 TERMINAL SPADES 8 P39213 2 UNION NUT 1 2 20 GRAY 9 P58207 2 5 CONDUIT 1 2 FLX LQD TGHT PVC 10 U28019 2 SWIVEL CONNECTOR 1 2 11 P50091 1 MOUNTING BLOCK CABLE HARNESS 12 P41796...

Page 109: ...M 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 CONNECTIONS FOR GAS FLOW TRANSMITTER PARTS Manually Operated 3000 Lb Series V2000 Gas Feeder 55 114 010 120A ISSUE 0 05 00 NOTE FOR PARTS LIST SE...

Page 110: ...M 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620 CONNECTIONS FOR GAS FLOW TRANSMITTER PARTS Manually Operated 3000 Lb Series V2000 Gas Feeder 55 114 010 120B ISSUE 0 05 00 NOTE FOR PARTS LIST SE...

Page 111: ...4 S S G L x 0 2 T O L S D H L I F W E R C S 1 1 8 8 8 9 1 P 4 S S T A L F R E H S A W 2 1 5 9 5 0 4 P 4 S S H H G L 1 x 8 1 6 1 5 T L O B 3 1 7 1 6 2 2 P 4 S S 8 1 6 1 5 T U N 4 1 3 6 3 5 1 P 4 S S 6...

Page 112: ...96 WT 025 055 004 UA IM 0814 MANUAL CHLORINATOR 3000lb 24hr EVOQUA W3T109620...

Page 113: ......

Page 114: ...Preventive Maintenance Kit U29216 ADDITIONAL SPARE PARTS QTY DESCRIPTION PART NO 1 Diaphragm Vacuum Differential Regulating Valve P60105 1 O ring Vacuum Differential Regulating Valve P54865 2 Gasket...

Page 115: ......

Page 116: ...CHLORINE HANDLING MANUAL Cl2 BOOK NO WT 025 000 001 UA IM 0614 W3T98244...

Page 117: ...ectly from Evoqua Water Tech nologies Colorado Springs CO contact the office indicated below UNITED STATES 725 Wooten Road Colorado Springs CO 80915 TEL 800 524 6324 CANADA If the equipment was purcha...

Page 118: ...NTIRE MANUAL AND BE FULLY FAMILIAR WITH YOUR EQUIPMENT AND YOUR ENTIRE INDUSTRIAL SYSTEM SO THAT THE SAFETY PROCEDURES YOU ESTABLISH WILL MEET THE NEEDS OF THE EMPLOYEES IN YOUR FACILITY READ ING ONLY...

Page 119: ...PPARATUS IS ALWAYS AVAILABLE AND PERSONNEL ARE PROPERLY TRAINED IN ITS USE ENSURE THAT SAFETY EQUIPMENT SUCH AS VENTILA TION FANS AND BREATHING APPARATUS IS INSPECTED AND MAINTAINED IN ACCORDANCE WITH...

Page 120: ...is relatively non corrosive In the presence of moisture however it is highly corrosive Accordingly ev ery precaution should be taken to avoid leaks to stop them promptly if they occur and to keep mois...

Page 121: ...per of ton containers may be manifolded A typical arrangement for manifolding cylinders is shown in Figure 2 If cylinders or ton containers are manifolded it is essential that all supply containers be...

Page 122: ...E RECOMMENDATIONS DO NOT MANIFOLD TON CONTAINERS FOR SIMULTANEOUS LIQUID CHLORINE WITHDRAWAL THIS MANIFOLDING CAN CAUSE OVER PRESSURIZATION AND RUPTURE 3 3 CONTAINER VALVES Standard cylinder and ton c...

Page 123: ...emperature increases to 158 165 F to relieve pressure and prevent rupture of the cylinder Ton containers are equipped with six fusible metal plugs see Figure 8 three of which are in each end spaced 12...

Page 124: ...sly on a scale This also makes it possible to record the amount of chlorine used Portable or dormant scales in beam dial or digital types and with varying platform sizes are available WARNING ALWAYS R...

Page 125: ...good practice to leave the wrench in place so the valve can be closed quickly in case of an emergency Maximum discharge can be accomplished with one full turn of the valve Excessive force must not be...

Page 126: ...uired only in those caseswhereitisnecessarytopreventchlorinegaslinesfrom becomingchilled orliquidlinesfrombecomingoverheated More complete details along with ASTM and ANSI specifi cations can be obtai...

Page 127: ...will expand and develop higher than acceptable pressures Aliquid linepressurereliefsystem whichincludesarupture disc and an expansion chamber is required where liquid may be trapped in the line or whe...

Page 128: ...service are used Ball valves must include a provision for venting the cavity in the closed position to the upstream side 4 6 PRESSURE GAUGES AND SWITCHES Wheneverpressuregaugesandswitchesareusedinchlo...

Page 129: ...thods if steam is not available refer to Chlorine Institute Pamphlet 6 Piping Systems for Dry Chlorine After proper cleaning all chlorine piping should be hydro statically tested to one and one half t...

Page 130: ...th appropriate regulations 5 2 HEALTH HAZARDS Exposure to a sufficiently high concentration of chlorine can result in difficulty in breathing and if prolonged finally death through suffocation Chlorin...

Page 131: ...g Chlorine Institute requirements are available that can seal off most leaking areas of chlorine containers i e valves fusible plugs or container wall If these are on hand they must be used only by pe...

Page 132: ...water will react with the chlorine forming acids that will make the leak worse 5 5 CHEMICAL DISPOSAL FACILITIES Part of the planning for emergencies entails provision for disposal of any released chlo...

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Wallace & Tiernan SERIES V-2000, Manual

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