Walinga ULTRA-VEYOR SYSTEM Operator'S Manual Download Page 1

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ULTRA-VEYOR SYSTEM

OPERATOR'S MANUAL

Summary of Contents for ULTRA-VEYOR SYSTEM

Page 1: ...ULTRA VEYOR SYSTEM OPERATOR S MANUAL...

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Page 3: ...ealer s Rep Signature ____________________________________________ The above equipment and Operator s Manual have been received by me and I have been thoroughly instructed as to care adjustments safe...

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Page 5: ...nde 519 787 8227 ext 5 thl walinga com USA Peter Kingma 800 466 1197 jpk walinga com ORIGINAL PARTS SALES Ontario and Eastern Canada Scott Lodder spl walinga com ext 224 Parts Department Fax 519 824 0...

Page 6: ...e of the warranty period then remaining provided that Walinga consents in writing to such transfer of warranty The Walinga Warranty is conditional upon proper storage installation use maintenance oper...

Page 7: ...any one or more of the following reasons The warranty claim information provided is insufficient The product evaluation does not substantiate the claim The unit has been operated above and beyond its...

Page 8: ...LOCATION Always give your Dealer the Serial Number of your Walinga Ultra Veyor System when ordering parts or requesting service or other information Machine Serial Number Blower Serial Number Airlock...

Page 9: ...1 4 1 To the New Operator or Owner 21 4 2 Machine Components 22 4 3 Machine Break In 23 4 4 Pre Operation Checklist 23 4 5 Controls 24 4 5 1 Standard Controls 24 4 5 2 Smart Flo Controls 25 4 6 Operat...

Page 10: ...ntaining the machine read and understand the Safety Operation Maintenance and Trouble shooting information contained within the Operator s Manual This manual covers all Ultra Veyor Systems made by Wal...

Page 11: ...ignal word is to be limited to the most ex treme situations typically for machine components which for functional pur poses cannot be guarded WARNING Indicates a potentially hazardous situ ation that...

Page 12: ...ons is not qualified to operate this machine An untrained operator ex poses himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modification...

Page 13: ...This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly trained and physically able person familiar with farm machinery and tra...

Page 14: ...e the machinery A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible...

Page 15: ...d any other transport devices that would hinder or prohibit the normal functioning of the Ultra Veyor System upon start up Serious damage to the machine and or personal injury to the operator and byst...

Page 16: ...s manual 2 Support the machine with blocks of safety stands when working beneath it Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounde...

Page 17: ...nly a qualified licensed electrician supply power to the electric model by following ANSI NFPA 70 Wiring Standard Make certain that the Ultra Veyor System is properly grounded at the power source 2 In...

Page 18: ...anyone else to operate this equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standar...

Page 19: ...17 3 SAFETY SIGN LOCATIONS Think SAFETY Work SAFELY B A B B SAFETY DECALS BLOWER B A A...

Page 20: ...signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS REMEMBER If safety signs have been damaged removed become illegible or parts rep...

Page 21: ...ilable from your authorized dealer or factory direct The types of safety signs and locations on the equipment are shown in the illustration below Good safety requires that you familiarize yourself wit...

Page 22: ...ious safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS REMEMBER If safety signs have been damaged removed become illegible o...

Page 23: ...sparks shocks or electrical discharges Wear appropriate ear protection when operating machine Review safety instructions annually 4 1 TO THE NEW OPERATOR OR OWNER The Walinga Ultra Veyor System is sp...

Page 24: ...pressure into a pressure line without losing air Pressure line air is supplied by a positive displacement blower A Blower Electric Motor E Gearbox twopiece unit only B Belt Drive F Airlock Electric Mo...

Page 25: ...nds the operating procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the operator It is important for both the personal safety and maintai...

Page 26: ...Controls All controls for the machine are provided by the customer Each installation should have provisions to lock out tag out the master panel for maintenance Review your installation carefully to f...

Page 27: ...s designed to run for approximately 30 seconds before the airlock turns on and will continue for 30 seconds after the airlock shuts down This insures the lines are empty before turning off all air flo...

Page 28: ...Turn the machine off using the red stop button Depress the stop button to shut down both the blower and the airlock OPERATING SAFETY ULTRA VEYOR WITH SMART FLO Close and secure all guards shields and...

Page 29: ...quate amperage at the proper phase and voltage to run it If you do not know or are unsure consult a licensed electrician Ground all lines and hoses to prevent static build up and electrical discharge...

Page 30: ...locked out If it is identify cause and retrieve the tag Turn master panel on b Turn machine on at the On Off switch 5 Stopping Machine Turn the machine off using the On Off switch This will shut down...

Page 31: ...ove obstruction through the Rotate airlock by hand after obstruction is removed to be sure airlock turns freely and has not been damaged Repair airlock if damaged before resuming work 8 Lock Out Tag O...

Page 32: ...ervice or mainte nance work on machine or unplugging airlock b Maintain electrical conti nuity through all compo nents to prevent sparks shock or electrical dis charges Do not use plastic components c...

Page 33: ...ime when it will be used again Follow this procedure 1 Wash the entire machine thoroughly using a water hose or pressure washer to remove all dirt mud or residue 2 Lubricate all grease points Make sur...

Page 34: ...ure all guards are in place and properly secured when maintenance work is completed 5 1 SERVICE 5 1 1 FLUIDS AND LUBRICANTS 1 Grease Use an SAE multi purpose high temperature grease with extreme press...

Page 35: ...GNMENT Rear 5 13 SERVICING INTERVALS 8 Hours or Daily 1 Check the tension and alignment of the input drive belts See Maintenance Section 2 Check the oil level in the blower reservoirs 2 locations Fron...

Page 36: ...Fig 5 3 Gearbox 40 Hours 1 Check airlock gearbox 2 Lubricate the blower outboard bearing 1 location if applicable Fig 5 4 OUTBOARD BEARING if applicable...

Page 37: ...urs or Annually 1 Change the oil in the blower reservoirs 2 reservoirs and clean head plate vent holes 2 Check the function of the pressure relief valve Fig 5 5 BLOWER RESERVOIRS Fig 5 6 PRESSURE RELI...

Page 38: ...nue record HOURS SERVICED BY MAINTENANCE 8 Hours or Daily Check Tension Align Input Drive Belts Check Oil Level in Blower Reservoirs 40 Hours Check Component Grounding Lubricate Blower Outboard Bearin...

Page 39: ...eys aligned Belts that are too tight will stretch and wear quickly or overload the bearings on the motor or blower Belts that are too loose will not transmit the required power and will slip overheat...

Page 40: ...se bolts slightly b Turn the adjusting bolt to set the tension Turn both bolts the same amount to maintain pulley alignment c Check the tension again Over tightening will cause belt stretching and ove...

Page 41: ...lleys must be realigned c Review the types of alignment before starting 1 Shafts are not parallel to one another 2 Shafts are not in correct alignment although they appear parallel when seen from abov...

Page 42: ...the input pulley Tighten motor base anchor bolts and jam nuts when alignment has been completed Fig 5 12 ADJUSTING BOLTS e Set the belt tension f Install the belt cover and secure with bolts 7 Be sure...

Page 43: ...overs 4 Checking Oil Level a Remove the level plug in each reservoir or check the sight glass IMPORTANT Check the level only when the oil is cold and the machine is level b Oil in the reservoir should...

Page 44: ...the fill and level plugs i Install and secure the belt drive covers IMPORTANT Condensation forms and collects inside the reservoirs during machine operation Changing oil removes this water and prevent...

Page 45: ...seal between vacuum and atmosphere sides When checking or maintaining the airlock follow this procedure 1 Clear the area of bystanders especially small children 2 Turn machine off lock out tag out mas...

Page 46: ...acement blade so there is approximately 0 006 inches of clearance between the ends and the housing f Mount the blades to their respective vane and tighten bolts finger tight g Rotate airlock rotor sli...

Page 47: ...a gearbox The Gear Box is only used on the Walinga Ultra Veyor two piece systems One piece Ultra Veyor Systems use one electric motor to operate the blower and airlock Two power sources are needed fo...

Page 48: ...tra Veyor ready PROBLEM CAUSE SOLUTION Slow discharge of material Air leaks Tighten all pressure connections Be sure seals are in good condition Check hoses for leaks Check pressure relief valve Repla...

Page 49: ...Adjust tips to decrease clearance to 0 006 inches Breaking rotor blades Blades too tight Loosen bolts Refer to airlock maintenance Low air volume Slow speed Check for slipping belts Adjust belt tensio...

Page 50: ...cking Tighten belts as required Check cross section dimension a If narrow pulley spinning b If swollen belt failing internally Defective belts Replace with matched set Belts failed or worn out Replace...

Page 51: ...1 MECHANICAL Capacities based on moving dry corn approximately 100 30 4m Barometric pressure humidity and condition of product will affect capacity Due to continuous product development specifications...

Page 52: ...0 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 A SAE 2 SAE 5 SAE 8 METRIC TORQUE SPECIFICATIONS Bolt Torque Bolt Diameter 8 8 10 9 A N m lb ft N m lb ft M3 M4...

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Page 54: ...lation Safety 13 Maintenance Safety 14 Operating Safety 14 Safety Signs 12 Sign Off Form 16 Storage Safety 11 Safety Sign Locations 17 Service and Maintenance 32 Maintenance 37 Airlock 43 Belt Tension...

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Page 56: ...es Fergus Ontario Canada N1M 2W7 Tel 519 787 8227 Fax 519 787 8210 1190 Electric Ave Wayland MI USA 49348 Tel 800 466 1197 Fax 616 877 3474 70 3rd Ave N E Box 1790 Carman Manitoba Canada R0G 0J0 Tel 2...

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