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Wahlberg Winch 25, User Manual

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Wahlberg Winch 25 User Manual Download Page 5

 

220.805.011 

5 

Date: 2021-12-09

 

Index

 

SAFETY INFORMATION 

2

 

INDEX 

3

 

TECHNICAL SPECIFICATIONS 

6

 

DRAWING 

7

 

P

ACKAGE CONTENT

 ......................................................................................... 9

 

D

ESCRIPTION

 ................................................................................................ 9

 

S

AFETY FUNCTIONS

 ........................................................................................ 10

 

A

REA OF USE

 ............................................................................................... 10

 

U

SING FOR THE FIRST TIME

 ................................................................................. 10

 

T

RANSPORT

 ................................................................................................ 11

 

PHYSICAL INSTALLATION 

12

 

F

ASTENING THE WINCH TO A FLAT SURFACE

 ................................................................ 12

 

M

OUNTING THE WINCH ON A TRUSS

 ........................................................................ 12

 

AC POWER 

14

 

P

OWER CABLES AND POWER PLUG

 .......................................................................... 14

 

I

NSTALLING A POWER INPUT CONNECTOR ON A POWER CABLE

 ............................................... 15

 

DATA LINK 

16

 

T

IPS FOR RELIABLE DATA TRANSMISSION

 .................................................................... 16

 

C

ONNECTING THE 

DMX .................................................................................... 16

 

EMERGENCY STOP SWITCH (OPTIONAL) 

17

 

E

NABLE 

E

MERGENCY STOP

 ................................................................................. 18

 

R

EADY TO USE

 ............................................................................................. 18

 

LIFTING WIRE POWER (ONLY MODEL 221) 

19

 

L

IFTING CABLE CONNECTION PLUG

 ......................................................................... 19

 

C

ONNECTING THE POWER WIRE

 ............................................................................. 19

 

SET UP 

20

 

C

OUNTERBALANCE

 ......................................................................................... 20

 

M

ENU SETTING

 ............................................................................................. 20

 

M

ENU STRUCTURE

 .......................................................................................... 21

 

A

DJUSTABLE PARAMETERS

 .................................................................................. 23

 

D

ETAILED EXPLANATION OF PARAMETERS

 ................................................................... 24

 

DMX

 

ADDRESS

 SETTING

 .................................................................................. 26

 

A

DJUSTING HARD LIMIT SWITCHES

 .......................................................................... 27

 

N

ORMAL 

O

PERATION

 ....................................................................................... 29

 

S

YNCHRONIZED MOVEMENTS OF MULTIPLE WINCHES

 ......................................................... 30

 

LED

 

F

UNCTIONS

 ........................................................................................... 31

 

E

RROR AND ERROR CODES

: ................................................................................. 31

 

SERVICE AND MAINTENANCE 

34

 

P

ARTS

 ..................................................................................................... 34

 

O

N

-

SITE SERVICE

 ........................................................................................... 34

 

M

AINTENANCE PLAN

 ........................................................................................ 35

 

C

HECKLIST

 ................................................................................................. 35

 

L

IFE OF THE WIRE

 .......................................................................................... 36

 

W

IRE DISCARD CRITERIA

 .................................................................................... 36

 

APPENDIX 1 

38

 

APPENDIX 2 

39

 

APPENDIX 3 

40

 

APPENDIX 4 

42

 

APPENDIX 5 

43

 

WINCH 25 - CHEAT SHEET 

44

 

Summary of Contents for Winch 25

Page 1: ...WWW WAHLBERG DK JENS JUULS VEJ 1 TELEPHONE 45 86 18 14 20 8260 VIBY EMAIL sales wahlberg dk DENMARK Winch 25 Winch 25 Double Item No 220 221 User Manual Winch 25 220 Winch 25 Double 221...

Page 2: ...only a source of AC power that complies with local building and electrical codes and has both overload and ground fault earth fault protection Before using the winch check that all power distribution...

Page 3: ...ation where it may cause injury or damage if it falls install as described in on page 12 If possible allow enough clearance beneath the winch so it cannot cause any danger to personnel beneath it Alte...

Page 4: ...ean Parliament and of the Council of the European Union on WEEE Waste Electrical and Electronic Equipment as amended by Directive 2003 108 EC where applicable Help preserve the environment Ensure that...

Page 5: ...GENCY STOP SWITCH OPTIONAL 17 ENABLE EMERGENCY STOP 18 READY TO USE 18 LIFTING WIRE POWER ONLY MODEL 221 19 LIFTING CABLE CONNECTION PLUG 19 CONNECTING THE POWER WIRE 19 SET UP 20 COUNTERBALANCE 20 ME...

Page 6: ...ft Lifting capacity 25 kg 55 lb Lifting speed Variable 3 60 cm s 1 2 23 6 in s Minimum load 1 0 kg 2 2 lb Noise emission 50 dB Ambient temperature 0 40 C 32 104 F Own weight 220 21 kg 46 5 lb 221 32...

Page 7: ...220 805 011 7 Date 2021 12 09 Drawing W25 220 More detailed drawings and from more angles can be found in Appendix 1 on page 38...

Page 8: ...220 805 011 8 Date 2021 12 09 W25 Double 221 More detailed drawings and from more angles can be found in Appendix 2 on page 39...

Page 9: ...f winches a standard lighting desk can be used but when many winches are used more advanced desks should be used to maintain easy control of the units The Winch 25 uses 6 channels of the DMX line and...

Page 10: ...cause failure of the equipment Use only approved rigging connectors to secure the load to the wire and do not wrap the wire around the load as this will damage the wire and result in a risk of injury...

Page 11: ...it is important to roll the wire of the winch up Fix the wire with a cable tie or an elastic cord If the wire is loose it may jump off the wire wheel during transport and cause damage to the winch Us...

Page 12: ...surface can support at least 10 times the weight of all winches and equipment to be installed on it Mounting the winch on a truss The Winch 25 can be clamped to a truss or similar rigging structure T...

Page 13: ...ad must be mounted on the wire in a way to insure that the load never can run into the winch The load can be mounted using the supplied loading hook or any other hooks designed for lifting Ensure that...

Page 14: ...applying power to the winch Do not apply AC mains power to the winch at any other voltage than that specified on the winch s serial number label Power cables and power plug The Winch 25 requires a pow...

Page 15: ...in Appendix 3 in page 40 By supplying power to the winch the display will show a start up screen sequence showing the model number Followed by a screen showing the software version e g SW 503 003 012...

Page 16: ...limit is reached add a DMX universe and another daisy chained link Tips for reliable data transmission Use shielded twisted pair cable designed for RS 485 devices standard microphone cable cannot tran...

Page 17: ...ton that sets all signals to 0 and this will also cause the winch to stop If the emergency stop switch is activated the red Error LED will be lit and the screen display shows EMERGENCY STOP PRESSED an...

Page 18: ...op has been enabled both in the menu and in the winch the Winch 25 connected to power DMX and an emergency stop switch it is ready for use and can be controlled from the lighting desk Please check tha...

Page 19: ...applying power to the lifting wire Do not apply power to the lifting wire at any other voltage than that specified in this manual Lifting cable connection plug The Winch 25 double requires a power inp...

Page 20: ...ers should operate the winch Contact Wahlberg Motion Design for further information and education on DMX protocol Counterbalance When the winch has been mounted it is important to hook on a counterbal...

Page 21: ...om current position with TAC value 10 000 and the wanted position has the TAC value 24 250 Shift to next screen by pushing and hold for 3 seconds The screen shows the DMX channel values if e g DMX cha...

Page 22: ...otor is stopped and DMX input has no effect the motor can be moved by the MANUAL RUN GOING UP GOING DOWN menu though Press the arrows or to go up or down in the menu choices The bottom line of the dis...

Page 23: ...able emergency stop OFF ON OFF ADV MENU Show advanced menu OFF ON OFF SLACK DELAY Delay from slack activation to stop 0 9999 0 POS OUT Position feedback OFF ON OFF UNSAFE MODE CAUTION Disable all limi...

Page 24: ...SP MIN UP Minimum speed up Range 50 1 000 The motor minimum speed for the up direction The motor can run at different minimum speeds for each direction this is to differentiate between different mech...

Page 25: ...QUICK SLACK Stop quickly when slack activates OFF ON Stops the winch quickly if slack is enabled If the load is light or fast accelerations are used slack may be activated by accident leading to a st...

Page 26: ...own the soft top limit must be set again when the unit is powered on 5 Setting the soft TOP limit Channel 5 is used to manually move the fabric up and setting the soft TOP When the value is set 2 the...

Page 27: ...un into the winch itself this will damage the winch The hard limit switch determines the maximum and minimum travel distance of the winch The hard limits are adjusted by rotating the white levers usin...

Page 28: ...ext to it 6 The hard TOP limit is adjusted by turning the screw with a 2 next to it 7 When adjustments are done tighten the middle screw again 8 Mount the lid with the two screws again The hard limits...

Page 29: ...length in minutes E g a max duty cycle of 30 10 min ON 23 min OFF means that the motor may not be active more than 10 minutes every 33 minutes or after 10 minute of ON the motor must be OFF for 23 min...

Page 30: ...osition to another over a certain amount of time In that way the winches will follow the fade curve and multiple winches can follow the same fade curve When fading the positions 1 The speed channel sh...

Page 31: ...wire comes out of the winch evenly Afterwards the wire is rolled back onto the drum Reset the soft TOP limit afterwards Display says Not in Pos The winch cannot move to its position this usually occur...

Page 32: ...e temperature of the motor PTC is exceeded The motor is being insufficiently cooled for example due to a defective fan The drive can only be restarted when it has been allowed to cool down 6 INV OVERC...

Page 33: ...cycle the winch Unplug the power and wait 30 seconds before applying power again 13 INVERTER SYSTEM System error Power cycle the winch Unplug the power and wait 30 seconds before applying power again...

Page 34: ...e wire significantly Wire damage caused by mounting the winch in an angle is not covered by the product warranty Attention Signs of malfunction or poor operation should always lead to an inspection of...

Page 35: ...detection limit switches emergency stop Check that the wire is wound neatly on the drum Check the wire ferrule crimp and thimble Check that the load is securely mounted Monthly At regular intervals bu...

Page 36: ...nch must immediately be taken out of service and the wire replaced before using the winch again The wire should be discarded when When the overall diameter of the wire is reduced by 8 or the outer wir...

Page 37: ...llapsed When the wire has been subjected to a high temperature or heat due to fire When the wire has been subjected to severe shock load or over load due to an accident with the winch W25 Double 221 W...

Page 38: ...220 805 011 38 Date 2021 12 09 Appendix 1 Winch 25 220...

Page 39: ...220 805 011 39 Date 2021 12 09 Appendix 2 Winch 25 Double 221...

Page 40: ...220 805 011 40 Date 2021 12 09 Appendix 3...

Page 41: ...220 805 011 41 Date 2021 12 09...

Page 42: ...220 805 011 42 Date 2021 12 09 Appendix 4...

Page 43: ...220 805 011 43 Date 2021 12 09 Appendix 5 Block diagram of the control system of the winch...

Page 44: ...imit 8 Set DMX channel 1 to 100 and DMX channel 3 to 20 The winch moves with 20 speed to the 100 position 9 Set DMX channel 1 to 90 and DMX channel 3 to 50 The winch moves with 50 speed to the 90 posi...

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