background image

 

249.805.013 

28 

Date: 2021-12-09

 

Normal Operation 

Temperatures 

If the surface temperature of the Roll Down exceeds 70°C (194°F) there is a risk of damaging the 
Roll Down. 

Duty cycle 

The Roll Down should not be operated at a duty cycle higher than 30% for longer periods of time.   
The duty cycle is the fraction of a period where the motor is active. The duty cycle is commonly 
expressed as a percentage or a ratio. It can be described as the period of time it takes for a system 
to complete an on-and-off cycle. 
 
Thus, a 10% duty cycle means the system is on 10% of the time and off 90% of the time. The "on 
time" for a 10% duty cycle is normally connected to a cycle length in minutes. E.g. a max duty cycle 
of 30% (10 min ON / 23 min OFF), means that the motor may not be active more than 10 minutes 
every 33 minutes or after 10 minute of ON the motor must be OFF for 23 minutes. 
 

Lifting speeds and weight 

The  load  of  the  Roll  Down  impacts  the  minimum  speed  it  can  operate  at.  At  heavy  loads  the 
minimum speed up must be increased to a point where the Roll Down can still move.  
If a light load is used with high minimum speeds the Roll Down might have problems with finding 
its position. Lower the minimum speeds if this is a problem. 
 
The minimum speed can be adjusted from the menu. 
 

Summary of Contents for Roll Down

Page 1: ...WWW WAHLBERG DK JENS JUULS VEJ 1 TELEPHONE 45 86 18 14 20 8260 VIBY EMAIL sales wahlberg dk DENMARK Roll Down Item No 249 User Manual...

Page 2: ...d surface rig or structure as described in this manual Ensure that any supporting hardware can hold at least 10 times the weight of all the devices they support Block access below the work area whenev...

Page 3: ...LINK 16 TIPS FOR RELIABLE DATA TRANSMISSION 16 CONNECTING THE DATA LINK 16 EMERGENCY STOP SWITCH OPTIONAL 17 ENABLE EMERGENCY STOP 18 READY TO USE 18 SETUP 19 MENU SETTING 19 MENU STRUCTURE 20 ADJUSTA...

Page 4: ...werCON TRUE1 NAC3PX TOP F M DMX control signal DMX 512 1990 DMX512A 6 channels used DMX connection 5 pole XLR F M Lifting height 18 m 59 1 ft Lifting capacity 35 kg 77 2 lb Lifting speed Variable 5 18...

Page 5: ...249 805 013 5 Date 2021 12 09 Drawing Roll Down 249 More detailed drawings and from more angles can be found in Appendix 1 on page 35...

Page 6: ...ks should be used to maintain easy control of the units The Roll Down uses 6 channels of the DMX line and they control the position speed limits and reset functions The Roll Down has an advanced inter...

Page 7: ...load rating may cause failure of the equipment Use only the Wahlberg Motion Design approved mounting connectors to secure the load to the tube Failure to mount the load securely can result in a risk o...

Page 8: ...ore transport it is important to roll the fabric of the Roll Down up until the hard TOP limit and then wrap the remaining fabric around the tube Fix the fabric with a cable tie or an elastic cord Use...

Page 9: ...d on it Mounting the product on a truss The Roll Down can be clamped to a truss or similar rigging structure To clamp a product to a truss 1 Check that the rigging clamps are undamaged and that the ri...

Page 10: ...9 805 013 10 Date 2021 12 09 Mounting the tube The Roll Down comes with either a single tube or two tubes with a splice that allows a total length of the tube up to 12 meters Single tube Using a splic...

Page 11: ...e to the desired bottom position before you start Example If you are mounting a fabric with a length of 4 meters follow these steps 1 Set all channels to 0 and enable the motor by setting channel 4 50...

Page 12: ...prevent you from rolling the curtain all the way up If required the hard TOP and BOTTOM limit can be offset in steps of quarter turns of the tube and this simply done by removing the four screws near...

Page 13: ...tighten the screws again to hold it in place Make sure the fabric is mounted on the correct side of the rail If it is mounted on the wrong side it will fold over itself when moving to the TOP limit Re...

Page 14: ...or AC mains power input The cable must rated 20A minimum have three conductors 1 5mm2 AWG 16 minimum conductor size and an outer cable diameter of 6 16mm 0 24 0 47 inch Cables must be heat resistant t...

Page 15: ...display will show a start up screen sequence showing the model number Followed by a screen showing the software version e g SW 503 003 012 as shown below Then a description of how to enter the menu W...

Page 16: ...for reliable data transmission Use shielded twisted pair cable designed for RS 485 devices standard microphone cable cannot transmit control data reliably over long runs AWG24 cable is suitable for ru...

Page 17: ...l intensity channels to 0 and this will also cause the Roll Down to stop when assigned correctly If the emergency stop switch is activated the red Error LED will be lit and the screen display shows EM...

Page 18: ...om OFF to ON Refer to section Menu setting on page 19 for guidance on how to navigate the menu Ready to use When the emergency stop has been enabled and the Roll Down is connected to power DMX and an...

Page 19: ...tion Design for further information and education on DMX protocol Menu setting Use the buttons on the display to enter and change menu settings Use the arrows to go up or down in the menu Press to set...

Page 20: ...750 RPM s of speed from current position with tachometer value 10 000 and the wanted position has the tachometer value of 24 250 Shift to next screen by press The screen shows the DMX channel values i...

Page 21: ...otor is stopped and DMX input has no effect the motor can be moved by the MANUAL RUN GOING UP GOING DOWN menu though Press the arrows or to go up or down in the menu choices The bottom line of the dis...

Page 22: ...e disable emergency stop OFF ON OFF ADV MENU Show advanced menu OFF ON OFF SLACK DELAY Delay from slack activation to stop 0 9999 0 POS OUT Position feedback OFF ON OFF UNSAFE MODE Disable all limit s...

Page 23: ...t to full SPEED MAX can be used to lower the maximum speed if desired SP MIN UP Minimum speed up Range 50 1 000 The motor minimum speed for the up direction The motor can run at different minimum spee...

Page 24: ...limit switch direction QUICK SLACK Stop quickly when slack activates OFF ON This option has no effect on the Roll Down PRECISION Tolerance for settling 5 100 The tolerance in which the Roll Down will...

Page 25: ...saved before shutdown the soft top limit must be set again when the unit is powered on 5 Setting the soft TOP limit Channel 5 is used to manually move the fabric up and setting the soft TOP When the v...

Page 26: ...f this may damage the Roll Down or fabric The hard limit switch determines the maximum and minimum travel distance of the Roll Down The hard limits are adjusted by rotating the white levers using the...

Page 27: ...e fan 3 Loosen the two screws holding the lid 4 Loosen the middle screw 5 Hard BOTTOM limit is adjusted by turning the screw with a 1 next to it 6 The hard TOP limit is adjusted by turning the screw w...

Page 28: ...s the system is on 10 of the time and off 90 of the time The on time for a 10 duty cycle is normally connected to a cycle length in minutes E g a max duty cycle of 30 10 min ON 23 min OFF means that t...

Page 29: ...position to another over a certain amount of time In that way the Roll Downs will follow the fade curve and multiple Roll Downs can follow the same fade curve When fading the positions 1 The speed ch...

Page 30: ...fabric comes out of the Roll Down evenly Afterwards the fabric is rolled back onto the tube Reset the top position afterwards Display says Not in Pos The Roll Down cannot move to its position this us...

Page 31: ...rature of the motor PTC is exceeded if available The motor is being insufficiently cooled for example due to a defective fan The drive can only be restarted when it has been allowed to cool down 6 INV...

Page 32: ...the Roll Down Unplug the power and wait 30 seconds before applying power again 13 INVERTER SYSTEM System error Power cycle the Roll Down Unplug the power and wait 30 seconds before applying power agai...

Page 33: ...s of malfunction or poor operation should always lead to an inspection of the Roll Down and the Roll Down should be taken out of operation until the error is eliminated Parts Only parts ordered at or...

Page 34: ...at the fabric weighs maximum 35 kg 77 lb Check all safety devices limit switches and emergency stop Check that the Roll Down s LEDs are visible from the operating station Make sure that the operator h...

Page 35: ...249 805 013 35 Date 2021 12 09 Appendix 1 Dimensions Roll Down 249...

Page 36: ...249 805 013 36 Date 2021 12 09...

Page 37: ...249 805 013 37 Date 2021 12 09 Appendix 2 powerCON...

Page 38: ...249 805 013 38 Date 2021 12 09...

Page 39: ...ring Overload Electronic Input output plugs Power out powerCON TRUE 1 Power in 208 240 VAC powerCON TRUE 1 DMX signal out XLR 5 pole DMX signal in XLR 5 pole Emergency Stop XLR 4 pole Controller Contr...

Page 40: ...TOM limit To stop the motor set DMX channel 6 to 0 Stop when desired or at the hard BOTTOM limit The reached position is the soft BOTTOM limit and hence the travel range has now been set from the soft...

Reviews: