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Heat-Prober

®

 Platinum-RTD Thermometers User Manual

 

 

36 

 

HOW TO USE TROUBLE-SHOOTING PROCEDURE

: Locate the problem on this table and 

proceed with the action starting with Step 1. Note, for all DVM and scope measurements, 
connect the (-) lead to TP1 (GND). 

14.0   700M TROUBLE-SHOOTING AID 

 

700M TROUBLE SHOOTING PROCEDURE

 

Step

 

Problem

 

Action to be Performed

 

If Correct

 

If Incorrect

 

 

1.

 

Blank 
Display*

 

Measure voltage at U6-19 with DVM. 
It should be at +5.0 ±0.25V.

 

Proceed to 
Step 4.

 

Proceed to 
Next Step.

 

 

 

2.

 

 

Measure voltage at Q3 output lead. 
(The output is the lead nearest to the 
edge of the circuit board).

 

Check for open 
trace between 
Q3 and U6-19.

 

Proceed to 
Next Step.

 

 

3.

 

 

Measure voltage at input of Q3. It 
should be 6.5V ±.1V.

 

Replace Q3.

 

Go to step 8.

 

 

4.

 

 

Check voltage at TP3. It should be

 

+5.0V ±0.25V.

 

Proceed to 
next step.

 

Go to Step 7.

 

 

 

5.

 

 

Check U4-25 with a scope. It should 
be a 3.58MHz square wave with levels 
from 0 to 5 volts.

 

Replace  U6.  If 
still  exists,  go  to 
Step 19.

 

Replace U4. If 
still no dis- play, 
go to next step.

 

 

6.

 

 

Replace Y1 crystal and repeat 
Step 5.

 

Done.

 

Go to Step 19.

 

 

7.

 

No +5 
volts or 
incorrect

 

Measure the voltage at Q1 output. It 
should be +5.0V ±0.25V. (The output 
is the lead nearest to U6).

 

Check  for  open 
trace  on  circuit 
board.

 

Proceed to 
next step.

 

 

8.

 

 

Measure voltage at pin 6 of wire 
harness. It should be equal to the 
battery or power supply voltage.

 

Proceed to 
next step.

 

Check wire 
harness for 
broken wires.

 

9.

 

 

Replace Q1 and repeat Step 7.

 

Done.

 

Go to Step 19.

 

 

10.

 

Unit 
constantly 
read -OL-

 

Measure voltage at U4-28 with 
DVM. It should be -4.3 ±0.2V

 

Go to step 12.

 

Proceed to 
next step.

 

 

11.

 

 

Check voltage at U3-8. It should be 
+5.0V ±0.25V.

 

Replace 
U3.

 

Go to Step 7.

 

 

 

12.

 

 

Connect a decade box to the input 
and set to 28150 ohms. Measure 
voltage at U1-10. It should be

 

+0.561V ±0.005V.

 

Go to Step 
14.

 

Proceed to 
next step.

 

Summary of Contents for Heat-Prober 392AHP

Page 1: ...3 Palmer Wahl 234 Old Weaverville Road Asheville NC 28804 Phone 800 421 3131 Fax 828 658 0728 Email info palmerwahl com www palmerwhal com Heat Prober Platinum RTD Thermometers 392AHP 392AM 392AMX 392...

Page 2: ...ce Wahl agrees to repair or replace any product which upon examination is revealed to have been defective due to faulty workmanship or material if returned to our factory transportation charges prepai...

Page 3: ...392MX 392VX 392E 392EX 392EVX 392HP Platinum Meters 11 5 0 MAINTENANCE REPAIR 13 6 0 SETUP AND CALIBRATION 15 6 1 Equipment Needed 15 6 2 Voltage Regulator Adjustment 15 6 3 Low Battery Adjustment an...

Page 4: ...ram Flow 24 10 0 392M TROUBLE SHOOTING AID 27 10 1 Scope 27 10 2 Procedure 27 11 0 ACCESSORIES 30 12 0 CALIBRATION SERVICE 31 13 0 THERMISTOR 01 C RESOLUTION HEAT PROBER 700M 32 13 1 General Discussio...

Page 5: ...on as well as concurrent battery charging is possible by utilizing the recharger The instrument contains as a standard the unique Wahl Maxi Temp digital peak hold circuit which gives the user the opti...

Page 6: ...degree C or F resolution When returning from higher temperatures to below 190 C or 375 F the instrument will automatically begin to read in 0 1 increments again 2 2 Automatic Polarity When the tempera...

Page 7: ...Heat Prober Platinum RTD Thermometers User Manual 7 Figure 2 2 9V Battery Compartment top picture Rechargeable Battery Pack Compartment bottom picture...

Page 8: ...echarging To recharge the batteries use the recharger supplied Plug in directly to 115VAC 60 cycle wall plug and insert jack into socket on left side of Heat Prober For overseas 220 volt lines use a F...

Page 9: ...to 100 94 Ohms at 0 C to compensate for variations in different probe configurations This guarantees probe interchangeability at 0 C In addition each probe is tested at a minimum of one higher tempera...

Page 10: ...rin which a Thermally isolates the hand from the probe preventing hand heat from reaching the sensor and sensor heat in the case of high temperature measurement from burning the hand b Electrically is...

Page 11: ...k Hold Microcomputer calculated switch to P to activate Ambient Operating Range 0 to 130 F 18 to 55 C Temperature Coefficient 0 01 deg deg over ambient range Power 11681 1 6 25 V NiCad Battery 9V Alka...

Page 12: ...er calculated switch to P to activate Ambient Operating Range 0 to 130 F 18 to 55 C Temperature Coefficient 0 01 deg deg over ambient range Power 11681 1 6 25 V NiCad Battery 9V Alkaline battery NEDA...

Page 13: ...ment to determine whether a problem is in the probe or the meter If the meter checks on all 5 calibration points within tolerance for example then one will know that the probes are at fault The most c...

Page 14: ...Heat Prober Platinum RTD Thermometers User Manual 14 Figure 5 1 392M Platinum Heat Prober with Wahl Calibrator Model Number CAL392HT...

Page 15: ...ottom of the case then remove the top cover You will note the adjustment points as shown in Figure 6 1 1 Initially the 392M should be set up with an external power supply rather than a battery so that...

Page 16: ...is on indicating a low battery Now raise the voltage back up until the small L or Lo Bat turns off The voltage at which this happens should be from 5 50 to 5 55 volts Under normal operation an additi...

Page 17: ...ibration A coiled cord cable with connector for the Wahl probe should be used Model Number 10434 01 This has an approximate resistance of 0 36 ohms The actual resistance should be determined for your...

Page 18: ...the calibrator decade box to the position or resistance that represents a lower temperature and verify that the peak temperature of Step 1 is held NOTE This is a digital peak that is computed by the p...

Page 19: ...User Manual 19 Use the Circuit Board Diagrams on these pages to locate potentiometer placement of Zero Adjustment and Span Adjustment Note that placement varies with Model See page 28 for Model 700M B...

Page 20: ...Heat Prober Platinum RTD Thermometers User Manual 20 Models 392MX 392MVX 392EX and 392EVX...

Page 21: ...s to be displayed it indicates that an incorrect adjustment is being attempted or a faulty meter 7 0 THERMAL CALIBRATION PROCEDURE For thermal calibration of temperature baths are needed for immersion...

Page 22: ...hieved as follows The probe is tested at a specific bath temperature and a decade box is attached where the R33 resistor would be in the probe The resistance is adjusted until the 392HP reads the prec...

Page 23: ...nce the last time the unit was turned on Switch Position HP 4 Cold Peak Hold Continuous display of the coldest temperature since the last time the unit was turned on Switch Position CP If either the c...

Page 24: ...bsequent readings of the probe resistance Probe and Gaincheck readings are maintained in a Moving Average M A fashion to minimize the effects of random variations Gaincheck readings following Initiali...

Page 25: ...r Manual 25 Main Program Platinum Heat Prober 392M Figure 9 1 Flow Chart Display Temperature Lookup Temperature Range Check Compensate As Required Get Probe Reading Evaluate Compensation Circuits Powe...

Page 26: ...ndition is displayed OL If the reading is lower than about 370 degrees the unit downranges Any of these conditions cause the program to return to get a new probe reading with instructions that the mov...

Page 27: ...r CAL392 HT 2 4 Digit DVM Fluke 8600A or equivalent 3 Oscilloscope 4 Power supply Power mate BPA 10c or equivalent 10 2 Procedure Make certain that the 392 unit experiencing the problem has been prope...

Page 28: ...5 to Q4 C 5 Check voltage on junction of R30 and CR5 cathode Should be 5 000 005V Proceed to next step Go to Step 8 6 Check voltage on junction of R30 and Q4 base It should be between 4 7 and 4 9 volt...

Page 29: ...and CR7 Also check wires from connector to circuit board U3 4 should be 660 to 710V U3 14 should be 017 to 079V U3 15 should be 580 to 620V Proceed to next step Replace U3 and if problem is not correc...

Page 30: ...ng Case Watertight Auto Air Purge Foam lined Locking 18 1 x 12 9 x 4 0 Max Probe 12 12423 05 Carrying Case Crush proof Watertight Manual Air Purge Foam lined Locking 12 0 x 9 0 x 4 0 Max Probe 8 12423...

Page 31: ...135 97 140 18 144 38 148 57 152 74 156 90 161 04 165 17 169 28 173 28 177 47 400 177 47 181 54 185 60 189 64 193 67 197 69 201 69 205 68 209 65 213 61 217 55 600 217 55 221 49 225 40 229 31 233 20 237...

Page 32: ...ent are controlled by the microprocessor including the drive for the display and peak reading computation and retention Another important feature of the instrument is the use of dual power regulators...

Page 33: ...Heat Prober Platinum RTD Thermometers User Manual 33 Figure 13 1 700M Circuit Board Layout...

Page 34: ...5 for a DVM reading of 2 110 002 volts This sets the low battery indication point at a battery voltage of 5 5 Volts 2 Connect the decade resistance box to the unit to be calibrated by using a cable le...

Page 35: ...ajority of the problems with malfunctioning 700M units Equipment Required 1 Decade Resistance Box 2 4 Digit DVM Fluke 8600A or equivalent 3 Oscilloscope 4 Power supply Power mate BPA 10c or equivalent...

Page 36: ...step Go to Step 7 5 Check U4 25 with a scope It should be a 3 58MHz square wave with levels from 0 to 5 volts Replace U6 If still exists go to Step 19 Replace U4 If still no dis play go to next step...

Page 37: ...U2 5 It should be 0 578V 0 005V Replace U2 Proceed to next step 16 Check voltage at wire harness at pin 3 on circuit board It should be 0 460V 0 005V Proceed to next step Go to Step 19 17 Check voltag...

Page 38: ...erchandise Authorization number RMA before returning your instrument to the factory For calibration service or technical support contact Palmer Wahl 234 Old Weaverville Road Asheville NC 28804 Ph 800...

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