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WAGO 750-527, Manual

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Summary of Contents for 750-527

Page 1: ...Manual WAGO I O SYSTEM 750 750 527 4DO 30V AC DC 2 0A SSR 4 Channel Digital Output 30 VAC DC 2 0 A Solid State Version 1 0 0 ...

Page 2: ... 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate any information or suggestions for improving the documentation E Mail documentation wago com We wish to point out that the software and hardware terms as well as the trademarks of companies used and or ...

Page 3: ...8 3 2 2 Power Jumper Contacts Field Supply 19 3 2 3 CAGE CLAMP Connectors 21 3 3 Display Elements 22 3 4 Schematic Diagram 22 3 5 Technical Data 23 3 5 1 Device Data 23 3 5 2 Digital Outputs 23 3 5 3 Field Supply 24 3 5 4 Local Bus Supply 24 3 5 5 Isolation 24 3 5 6 Communication 24 3 5 7 Connection Type 25 3 6 Environmental Conditions 25 3 7 Approvals 26 3 8 Standards and Guidelines 27 4 Process ...

Page 4: ...nts 38 7 1 Marking Configuration Examples 39 7 1 1 Marking for Europe According to ATEX and IECEx 39 7 1 2 Marking for the United States of America NEC and Canada CEC 43 7 2 Installation Regulations 46 7 2 1 Special Notes including Explosion Protection 46 7 2 2 Special Notes Regarding UL Hazardous Location 48 List of Figures 49 List of Tables 50 ...

Page 5: ...anual and in the manual for the used fieldbus coupler or controller Consider power layout of the WAGO I O SYSTEM 750 In addition to these operating instructions you will also need the manual for the used fieldbus coupler or controller which can be downloaded at www wago com There you can obtain important information including information on electrical isolation system power and supply specificatio...

Page 6: ...s a moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situation which if not avoided may result in minor or moderate injury Damage to Property Indicates a potentially hazardous situation which if not avoided may result in damage to property Damage to Property Caused by Electrostatic ...

Page 7: ...M 750 Notes about this Documentation 7 750 527 4DO 30V AC DC 2 0A SSR Manual Version 1 0 0 Additional Information Refers to additional information which is not an integral part of this documentation e g the Internet ...

Page 8: ...files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of a menu item from a menu e g File New Input Designation of input or optional fields are marked in bold letters e g Start of measurement range Value Input or selective values are marked in inverted commas e g Enter the valu...

Page 9: ...pecialists must be familiar with the current norms and guidelines for the devices and automated environments All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming 2 1 3 Use of the 750 Series in Compliance with Underlying Provisions Fieldbus couplers controllers and I O modules of the modular WAGO I O SYSTEM 750 receiv...

Page 10: ...ch cabinet The implementation of safety functions such as EMERGENCY STOP or safety door monitoring must only be performed by the F I O modules within the modular WAGO I O SYSTEM 750 Only these safe F I O modules ensure functional safety in accordance with the latest international standards WAGO s interference free output modules can be controlled by the safety function 2 1 4 Technical Condition of...

Page 11: ...ainst contact Prevent fire from spreading outside of the enclosure Offer adequate protection against UV irradiation Guarantee mechanical stability Restrict access to authorized personnel and may only be opened with tools Ensure disconnect and overcurrent protection The device is intended for installation in automation technology systems Disconnect protection is not integrated Connected systems mus...

Page 12: ...nected to this I O module 750 527 must be powered from SELV PELV power supply s Inadequate wire cross sections can cause temperature increases To avoid increasing thermal risks only use conductor cross sections sufficient for the required maximum load current The conductor cross sections specified in the technical data refer exclusively to the mechanical connection capacity of the clamping points ...

Page 13: ...ical contact between the DIN rail and device is necessary to maintain the EMC characteristics and function of the device Replace defective or damaged devices Replace defective or damaged device module e g in the event of deformed contacts Protect the components against materials having seeping and insulating properties The components are not resistant to materials having seeping and insulating pro...

Page 14: ...uously short circuit protected and must not be overloaded To prevent destruction and avoid additional hazards and damage to your system each semiconductor relay output must be equipped with adequate overcurrent protection This protection can be ensured by e g adequate electronic fuses or safety fuses When selecting overcurrent protection pay attention to the current limit values specified for the ...

Page 15: ... circuit they are highly resistant against pulse currents so an external switched fuse is promptly tripped in case of short circuit In addition to a suitable fuse the output transistor withstands brief overcurrents until switch off without damage Connection examples are shown in section Connect Devices Connection Example s A green LED indicates the switched status of each channel The meaning of th...

Page 16: ...ng an adjacent I O module designated for another field power supply place an appropriate supply module between the 750 527 I O module and the affected I O module AC voltage and DC voltages above 31 2 VDC An additional supply module e g 750 612 is needed for AC voltage or DC voltages above 31 2 VDC In this scenario mounting I O modules with field side supply of only 31 2 VAC or less in front of or ...

Page 17: ...gure View Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Elements 3 Data contacts Device Description Connectors 4 CAGE CLAMP connectors Device Description Connectors 5 Power jumper contacts Device Description Connectors 6 Release tab Mounting Inserting and Removing Devices ...

Page 18: ...e available as self cleaning gold spring contacts Figure 2 Data Contacts Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to avoid soiling or scratching Pay attention to potential equalization from the environment The devices are equipped with electronic components that may be destroyed by electrostatic discharge When handli...

Page 19: ...er Jumper Contacts Table 4 Legend for Figure Power Jumper Contacts Contact Type Function 1 Spring contact Potential transmission Uv for field supply 2 Spring contact Potential transmission 0 V for field supply 3 Blade contact Potential feed in 0 V for field supply 4 Blade contact Potential feed in Uv for field supply Do not exceed maximum values via power contacts The maximum current that can flow...

Page 20: ...30V AC DC 2 0A SSR Manual Version 1 0 0 Use supply modules for ground earth The I O module has no power jumper contacts for receiving and transmitting the earth potential Use a supply module when an earth potential is needed for the subsequent I O modules ...

Page 21: ...ectors Table 5 Legend for Figure CAGE CLAMP Connectors Channel Designation Connection Function 1 DO 1 1 Output DO 1 Signal voltage 2 DO 2 5 Output DO 2 Signal voltage 3 DO 3 4 Output DO 3 Signal voltage 4 DO 4 8 Output DO 4 Signal voltage 0 V 2 Common potential 0 V 6 0 V 3 0 V 7 The potential corresponds to that of the lower power jumper contact ...

Page 22: ...ure 5 Display Elements Table 6 Legend for Figure Display Elements Channel Designation LED Function 1 Status DO 1 A Channel status output DO 1 2 Status DO 2 E Channel status output DO 2 3 Status DO 3 B Channel status output DO 3 4 Status DO 4 F Channel status output DO 4 3 4 Schematic Diagram Figure 6 Schematic Diagram ...

Page 23: ...put characteristic High side switching semiconductor Actuator connection 4 2 wire Frequency AC max 60 Hz Output current module max 8 A Output current per channel 2 0 A requires external fuse Load type Resistive inductive Switching frequency max 1 Hz Max inductive load energy dissipation single switch off 0 18 J Transient suppression max 68 V On resistance 20 mΩ typ 35 mΩ max Delay time T_on from 0...

Page 24: ...l load 0 mA Number of incoming power jumper contacts 2 Number of outgoing power jumper contacts 2 Current carrying capacity of power jumper contacts max 10 A 3 5 4 Local Bus Supply Table 10 Technical Data Local Bus Supply System supply voltage 5 V 5 VDC via data contacts Power consumption system supply 5 V 57 mA 3 5 5 Isolation Table 11 Technical Data Isolation System Field Min 500 VDC Channel Cha...

Page 25: ... Surrounding air temperature storage 40 85 C Protection type IP20 Protection class III Pollution degree 2 Overvoltage category II Operating altitude 0 2000 m Mounting position Horizontal standing lying or vertical Relative humidity without condensation 95 Vibration resistance 4g per IEC 60068 2 6 Shock resistance 15g per IEC 60068 2 27 EMC immunity to interference Per EN 61000 6 1 for residential ...

Page 26: ...tion about approvals Detailed references to the approvals are listed in the document Overview Approvals WAGO I O SYSTEM 750 which you can find via the internet under www wago com DOWNLOADS Documentation System Description The following approvals have been granted to 750 527 I O modules Conformity Marking CULUS UL61010 1 ...

Page 27: ...ndustrial Control Equipment UL 61010 2 201 UL Hazardous Locations STANDARD FOR SAFETY Nonincendive Electrical Equipment for Use in Class I and II Division 2 and Class III Divisions 1 and 2 Hazardous Classified Locations UL 121201 EMV Directive 2014 30 EU EMV CE Immunity to interference EN 61000 6 2 and EN 61131 2 EMV CE Emission of interference EN 61000 6 3 and EN 61131 2 ...

Page 28: ...pler controller used Please take this information from the section I O Modules included in the description concerning the process image of the corresponding coupler controller Table 17 Output Bits Bit 3 Bit 2 Bit 1 Bit 0 DO 4 DO 3 DO 2 DO 1 DO 1 Signal state DO 1 Digital output channel 1 0 open 1 closed DO 2 Signal state DO 2 Digital output channel 2 0 open 1 closed DO 3 Signal state DO 3 Digital ...

Page 29: ...and power jumper contacts Do not touch the contacts Avoid contaminating the contacts Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to avoid soiling or scratching Pay attention to potential equalization from the environment The devices are equipped with electronic components that may be destroyed by electrostatic discharge...

Page 30: ...contacts cannot be linked to I O modules with fewer power contacts Insert I O modules only from the proper direction All I O modules feature grooves for power jumper contacts on the right side For some I O modules the grooves are closed on the top Therefore I O modules featuring a power jumper contact on the left side cannot be snapped from the top This mechanical coding helps to avoid configurati...

Page 31: ...r rail Figure 8 Snap the I O Module into Place Example 3 Check that the I O module is seated securely on the carrier rail and in the assembly The I O module must not be inserted crooked or askew Once the I O module has snapped into place the electrical connections for the data contacts and power contacts if any to the head station or to the preceding and if applicable following I O module are esta...

Page 32: ... Manual Version 1 0 0 5 2 2 Removing the I O Module 1 Remove the I O module from the assembly by pulling the release tab Figure 9 Removing the I O Module Example Electrical connections for data or power jumper contacts are disconnected when removing the I O module ...

Page 33: ...CAGE CLAMP Do not connect more than one conductor at one single connection If more than one conductor must be routed to one connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals 1 For opening the CAGE CLAMP insert the actuating tool into the opening above the connection 2 Insert the conductor into the corresponding connection opening 3 Fo...

Page 34: ...up to 31 2 VDC For voltage ranges up to 31 2 VDC 24 V 30 field power supply load voltage is possible at the head station coupler power supply the bus power supply 750 613 or through other power supplies e g 750 602 or 750 601 750 610 with adequate sum current The 750 527 I O Module receives its field voltage via the power jumper contacts Figure 11 Power Supply for Voltage Ranges up to 31 2 VDC Tab...

Page 35: ...he I O Module 750 527 receives its field voltage via the power jumper contacts Figure 12 Power Supply for AC Voltage Ranges or DC Voltages above 31 2 VDC Table 19 Legend for Figure Power Supply for AC Voltage Ranges or DC Voltages above 31 2 VDC Pos Explanation 1 Head station 2 I O Modules 24 VDC e g 750 430 or 750 530 3 Supply Module 0 to 230 VAC VDC 750 612 4 750 527 I O Module voltage range 31 ...

Page 36: ...e used it may be necessary to plan for an in house supply segment for the following I O modules Do not mount any I O modules behind the I O module 750 527 that is rated only up to a field side 31 2 VDC Therefore no filter modules 750 626 can be used Protect the new supply segment with a 24 VDC supply module e g 750 613 601 or 610 ...

Page 37: ...WAGO I O SYSTEM 750 Connect Devices 37 750 527 4DO 30V AC DC 2 0A SSR Manual Version 1 0 0 6 3 Connection Example Figure 13 Connection Example ...

Page 38: ...us areas and shall be used in accordance with the marking and installation regulations The following sections include both the general identification of components devices and the installation regulations to be observed The individual subsections of the Installation Regulations section must be taken into account if the I O module has the required approval or is subject to the range of application ...

Page 39: ...nts 39 750 527 4DO 30V AC DC 2 0A SSR Manual Version 1 0 0 7 1 Marking Configuration Examples 7 1 1 Marking for Europe According to ATEX and IECEx Figure 14 Marking Example per ATEX and IECEx Figure 15 Text Detail Marking Example per ATEX and IECEx ...

Page 40: ...oup Explosive dust atmosphere T135 C Maximum surface temperature of the enclosure no dust bin Dc Level of equipment protection EPL Mining I Device group Mining M2 Device category High degree of safety Ex Explosion protection mark d Protection type Pressure tight encapsulation I Electrical devices in potentially explosive mines Mb Level of equipment protection EPL Gases II Device group All except m...

Page 41: ...ous Environments 41 750 527 4DO 30V AC DC 2 0A SSR Manual Version 1 0 0 Figure 16 Marking Example of an Approved I O Module Ex i per ATEX and IECEx Figure 17 Text Detail Marking Example of an Approved I O Module Ex i per ATEX and IECEx ...

Page 42: ...of the enclosure no dust bin Dc Level of equipment protection EPL Mining I Device group Mining M2 M1 Device category High level of safety with circuits that offer a very high level of safety Ex Explosion protection mark d Protection type Pressure tight encapsulation ia Ma Protection type and equipment protection level EPL Associated equipment with intrinsically safe circuits I Electrical devices i...

Page 43: ... America NEC and Canada CEC Figure 18 Marking Example According to NEC Figure 19 Text Detail Marking Example According to NEC 500 Table 22 Description of Marking Example According to NEC 500 Marking Description CL I Explosion protection gas group DIV 2 Area of application Grp A B C D Explosion group gas group op temp code T4 Temperature class ...

Page 44: ...ction level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Figure 21 Text Detail Marking Example for Approved Ex i I O Module According to NEC 506 Table 24 Description of Marking Example for Approved Ex i I O Modules According to NEC 506 Marking Description CI I Explosion protection group Zn 2 Area of appl...

Page 45: ...ype of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL X Symbol used to denote specific conditions of use Gases Ex Explosion protection mark nA Type of protection ia Ga Type of protection and equipment protection level EPL Associated appar...

Page 46: ... replacing components The product is an open system As such the product must only be installed in appropriate enclosures or electrical operation rooms to which the following applies Can only be opened using a tool or key Inside pollution degree 1 or 2 In operation internal air temperature within the range of 0 C Ta 55 C or 20 C Ta 60 C for components with extension number 025 xxx or 40 C Ta 70 C f...

Page 47: ...ular Operating DIP switches coding switches or potentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases The circuit is disconnected from the power supply The area is known to be non hazardous Outside the device suitable measures must be taken so that the rated voltage is not exceeded by more than 40 due to transie...

Page 48: ... telephone networks or telecommunication cables WARNING The radio receiver module 750 642 may only be used to connect to external antenna 758 910 WARNING Product components with fuses must not be fitted into circuits subject to overloads These include e g motor circuits WARNING When installing I O module 750 538 Control Drawing No 750538 in the manual must be strictly observed Additional Informati...

Page 49: ...AC Voltage Ranges or DC Voltages above 31 2 VDC 35 Figure 13 Connection Example 37 Figure 14 Marking Example per ATEX and IECEx 39 Figure 15 Text Detail Marking Example per ATEX and IECEx 39 Figure 16 Marking Example of an Approved I O Module Ex i per ATEX and IECEx 41 Figure 17 Text Detail Marking Example of an Approved I O Module Ex i per ATEX and IECEx 41 Figure 18 Marking Example According to ...

Page 50: ...hnical Data Power Jumper Contacts 25 Table 15 Technical Data Data Contacts 25 Table 16 Environmental Conditions 25 Table 17 Output Bits 28 Table 18 Legend for Figure Power Supply for Voltage Ranges up to 31 2 VDC 34 Table 19 Legend for Figure Power Supply for AC Voltage Ranges or DC Voltages above 31 2 VDC 35 Table 20 Description of the Marking Example per ATEX and IECEx 40 Table 21 Description of...

Page 51: ...WAGO I O SYSTEM 750 51 750 527 4DO 30V AC DC 2 0A SSR Manual Version 1 0 0 ...

Page 52: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastraße 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com ...

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