WAGNER PROTEC 2K Translation Of The Original Operating Manual Download

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PROTEC 2K

OPERATING MANUAL

VERSION 02/2016

ORDER NUMBER DOC2352824

Spare parts list for mixing

Pos

Stk

Order No.

Designation

Mixing, complete

2350342

Handle, blue

2325554

Fillister head screw, M6x12

2352612

Locating screw

9999500

Helical spring, air

2349800

Switching bracket, complete

2357790

Circulation, complete

384323

Plug

104376

Screw plug

2331174

Fitting, DF-MM-G1/4-G1/4-530 bar-SSt

9907127

Fitting-PF-M-G3/8-530bar-SSt

2330775

Fitting, DF-MM-G3/8-G3/8-530 bar-SSt

3204619

Fitting, EF-MM-G3/8-R3/8-530bar-SSt

2349830

Handle, red

2331371

Fitting, SF-FM-G3/8-G3/8-530 bar-SSt

2350087

Ball valve PN 530 G3/8 DN10

2349776

Side holder, 45 degree

2349832

Spring washer

9907206

Hexagon screw without shaft

2357789

Mixing block, complete (for details see Chapter 13.6.1)

2332966

Fitting, DF-MM-M22x1.5-G3/8-530 bar-SSt

384098

Mixing tube, complete 10-32E ST/KS (including pos. 24)

1.33

9999446

Mixing element

2352556

Spacer plate

9998683

Hose clamp

2332620

Fitting RF-FM-G3/8-3/8NPSM-530 bar-SSt

9992831

Loctite 542

9992511

Lock screw Loctite 243

9992616

Molykote DX grease

Wearing parts

13.6

MIXING

Summary of Contents for PROTEC 2K

Page 1: ...PROTEC 2K B_05163 2K System Protective Coating Version 02 2016 Translation of the Original Operating Manual...

Page 2: ......

Page 3: ...2 7 Reasonably Foreseeable Misuse 12 2 8 Residual Risks 12 3 IDENTIFICATION 13 3 1 CE Explosion Protection Identification 13 3 2 Identification X 13 3 3 Type Plate 15 4 GENERAL SAFETY INSTRUCTIONS 16...

Page 4: ...Mixer Option 39 5 10 2 Hose Selection 40 5 10 3 Throttle Valve Option 41 5 10 4 External circulation option 42 5 11 Feed Pump Option 44 6 ASSEMBLY AND COMMISSIONING 45 6 1 Training Assembly Commission...

Page 5: ...flow 65 8 CLEANING AND MAINTENANCE 66 8 1 Cleaning 66 8 1 1 Cleaning Staff 66 8 1 2 Safety Instructions 66 8 1 3 Clean Product Tank 66 8 1 4 Decommissioning and Cleaning 67 8 1 5 Long term Storage 67...

Page 6: ...OTEC 10 102 13 7 2 Movement Mechanism 103 13 7 3 Fluid Sections 110 150 cm3 104 13 7 4 Fluid Sections 38 75 cm3 107 13 7 5 2K PC Relief Combination 111 13 7 6 2K High pressure Filter 530 bar with Pres...

Page 7: ...sequences DANGER This notice warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the hazard and...

Page 8: ...s Protective coating 1 3 1 OPERATING MANUALS FOR THE INDIVIDUAL COMPONENTS Operating manual for flushing pump option IceBreaker piston pumps 40 cm3 150 cm3 Language Order No Language Order No Language...

Page 9: ...im her the potential risks associated with improper behavior as well as the necessary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards ba...

Page 10: ...ended by WAGNER Only operate the device as a whole Do not perform unauthorized conversions or modifications to the device Do not deactivate safety fixtures Use only WAGNER original spare parts and acc...

Page 11: ...service technician NOTICE Wear caused by abrasive working materials is not covered by the warranty 2 6 RECOMMENDED APPLICATION AREAS Low to high viscosity 2K lacquer e g epoxy PU DD for processing wi...

Page 12: ...quer in air outside the defined working area Lacquering outside the defined working area Inhalation of substances hazardous to health Observe work and operation instructions Use personal safety equipm...

Page 13: ...1 X Special instructions exist for safe operation See the following Chapter Identification X 3 IDENTIFICATION Maximum surface temperature The maximum surface temperature T3 of the piston pump can be r...

Page 14: ...the pump fluid Prevent the pump from taking in air and running dry If air has been taken in fix the leak Then fill slowly and in a controlled manner until the air has escaped Air in the pumped fluid...

Page 15: ...3 T4 Gb X B_05442 1 2 4 5 6 7 8 9 3 OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824 1 Manufacturer 2 CE identification 3 System type 4 Serial number of system 5 Year of manufacture 6 Pneumati...

Page 16: ...ed before work is commenced on active parts Inform staff about planned work Observe electrical safety regulations Ground all devices to a common grounding point Only operate the device with a properly...

Page 17: ...e maintenance and service replacing hoses checking tightness strength and connections etc Regular monitoring of leaks and defects via visual inspection and odor testing e g daily before commissioning...

Page 18: ...dissipative gloves when spraying The grounding takes place via the spray gun handle or the trigger guard The spray substance supply spray substance tank pump etc must be grounded If needed the liquid...

Page 19: ...ixture inside the lines and items of equipment Make sure that the hoses are laid only in suitable places Hoses should not be laid in the following places under any circumstances in high traf c areas o...

Page 20: ...umatic supply line Use only moistened cloths and brushes Never use abrasive agents or hard objects and never spray cleaning agents with a gun Cleaning the device must not damage it in any way Ensure t...

Page 21: ...21 PROTEC 2K OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824...

Page 22: ...roduct tank B 10 PROTEC 2K air motor 11 Air motor fluid section connection part movement mechanism with protection plates 12 Red handle Spray on off Spray off Upper position as in illustration Spray o...

Page 23: ...23 PROTEC 2K 50 B_05176 10 11 6 8 17 5 9 15 2 1 3 4 7 13 14 31 32 33 12 20 25 23 30 18 22 24 21 22a S B_05499 OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824...

Page 24: ...tion on off Red handle Spray on off 5 3 PROTECTIVE AND MONITORING EQUIPMENT Protection plates for movement mechanism Three protection plates of the air motor fluid section connection part 11 ensure pr...

Page 25: ...ections 38 cm3 pump ratio 4 1 50 cm3 pump ratio 3 1 75 cm3 pump ratio 2 1 or 1 5 1 The burst disk is opposite the product outlet Upon failure of the overpressure protection the burst disk derives the...

Page 26: ...nism Sliding tables Mixing unit Optional flushing pump Optional heater A and or heater B The scope of delivery also includes Separating agent 250 ml 250 cc Order no 9992504 Declaration of conformity s...

Page 27: ...PTFE with graphite PTFE Product hoses A B PA and FEP Option Only FEP see Chapter 13 2 3 PA Polyamide FEP Fluorinated ethylene propylene WAGNER packings are manufactured in four different materials Pro...

Page 28: ...elative humidity 10 95 without condensation Allowable inclination for operation 10 5 5 3 1 TECHNICAL DATA FOR ENTIRE SYSTEM 5 5 3 TECHNICAL DATA Exhaust air containing oil Risk of poisoning if inhaled...

Page 29: ...continuous operation DH min 20 Fluid section A G 1 Product inlet outside thread Fluid section B M36x2 G 1 Product inlet outside thread Fluid sections A B M24x1 5 Product outlet outside thread Maximum...

Page 30: ...201 mm 47 28 inch 1710 mm 67 32 inch 235 mm 9 25 inch 187 5 mm 7 38 inch Transport box Internal dimensions mm 1220 x 850 x 1760 inch 48 03 x 33 46 x 69 29 Weight of complete system Without flushing pu...

Page 31: ...60 80 0 58 0 67 0 81 0 91 0 017 0 43 20 30 40 50 60 70 0 73 0 79 1 06 1 23 0 019 0 48 20 30 40 50 60 70 80 0 93 1 09 1 37 1 47 0 021 0 53 20 40 50 60 80 1 14 1 36 1 69 1 78 0 023 0 58 20 40 50 60 70 8...

Page 32: ...10 1450 0 10 20 30 40 50 60 5000 175 4000 140 3000 105 2000 70 1000 35 0 A B C bar MPa psi nl min scfm A B C B_05466 OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824 PROTEC 2K75 150 38 PROTEC...

Page 33: ...0 105 2000 70 1000 35 0 13 2 3 49 11 0 2 91 8 8 2 32 6 6 1 74 4 4 1 16 2 2 0 58 0 A B C bar MPa psi nl min scfm l min gpm A B C B_05630 OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824 PROTEC...

Page 34: ...d handle Spray on off 13 Product pressure gauge A 14 Product pressure gauge B 15 High pressure filter A 17 Ball valve A at the high pressure filter A 18 Ball valve B 2K relief combination 24 Static mi...

Page 35: ...24 Static mixer 26 Spray valve A 27 Spray valve B 28 Non return valve 30 Ball valve flushing option 51 Product hose A to external mixer 52 Product hose B to external mixer 53 Flushing hose to external...

Page 36: ...be found in the Spare Parts chapter 1 Fluid section A connection 2 Product outlet 3 Return line Closed Open 1 Pressure regulator 2 Ball valve 3 Pressure gauge 4 Compressed air Inlet Positions of the...

Page 37: ...ing air pressure and is available during the complete upwards stroke of the pump If both of the signal flanks are evaluated the upper and lower reversal point can be determined A 4 2 mm 0 16 0 08 inch...

Page 38: ...38 PROTEC 2K OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824...

Page 39: ...e external mixer vertically up and down on the trolley it is moved horizontally towards the hose set or towards the mixing tube Red handle 12 Handle position Description in instructions Spray off Towa...

Page 40: ...Connection Hose A hose B A B DN13 1 2 DN6 1 4 4 1 4 1 3 1 DN10 3 8 DN6 1 4 2 25 1 3 1 2 1 DN13 1 2 DN10 3 8 1 78 1 2 1 1 5 1 DN10 3 8 DN10 3 8 1 1 1 5 1 1 1 with effective inner diameters of 6 4 mm D...

Page 41: ...t long hoses high flow nozzle Procedure 1 Fit throttle valve 54 on external mixer B side Throttle valve set For Order No see Accesories chapter 2 Rough adjustment While spraying screw in adjustment sc...

Page 42: ...e external mixer for connecting circulation hoses A and B Two circulation valves on the trolley The External circulation handle 61 can be used to open and close the circulation valves 5 10 4 EXTERNAL...

Page 43: ...ds mixing tube Handle 12 down 24 Mixing tube 30 Ball valve flushing 61 External circulation handle Circulation on Bottom position product flows back into product tank via external mixer Circulation of...

Page 44: ...pump twice the volumetric flow Protection of feed pump If the maximum pressure of the feed pump is lower than the maximum pressure of the main pump this could be exceeded if the main pump malfunctions...

Page 45: ...an the pump if a long term decommissioning is planned See Chapter Cleaning For recommissioning proceed according to following chapters A skilled person must check to ensure that the device is in a rel...

Page 46: ...ilter systems and condensate precipitators are available in the air line The compressed air must be free of oil and water Quality standard see technical data Chapter 5 5 3 Every day discharge all impu...

Page 47: ...Heavy paint mist if grounding is insufficient Danger of poisoning Insufficient paint application quality Ground all device components Ground the work pieces to be coated WARNING 6 5 1 GROUNDING OF COM...

Page 48: ...plug and socket are ex models Cable cross sections 2K system frame 4 mm2 AWG 12 Flushing agent tank 6 mm2 AWG 10 Conveyor 16 mm2 AWG 6 Spray booth 16 mm2 AWG 6 Spraying stand 16 mm2 AWG 6 Safe operat...

Page 49: ...pressures 3 Check all connections for leaks 4 Check hoses for damage in accordance with Chapter 8 2 7 5 Filling with separating agent in accordance with Chapter 8 2 3 3 Filling the system replace pres...

Page 50: ...erating manual Observe all safety regulations in accordance with Chapter 4 Carry out commissioning in accordance with Chapter 6 6 7 1 TRAINING THE OPERATING STAFF The operating staff must be qualified...

Page 51: ...ting manual of the spray gun Gas mixtures can explode if there is an incompletely lled pump Danger to life from flying parts Ensure that the pump and suction system are always completely lled with flu...

Page 52: ...TOP B_05432 B_05433 10 11 7 8 9 B_05434 Illustration Illustration Close main air With heater unplug the power plug Relieve Solve problem Intermediate flushing Not Aus Emergency Stop A B 7 3 SWITCHING...

Page 53: ...pump with flushing agent in accordance with flushing pump s operating manual B Placethesuctionhoseoftheflushingpumpintoagroundedtankwithflushingagent C Adjust suitable flushing pressure at the air pr...

Page 54: ...ir ball valve 2 11 Allow to circulate for several minutes depending upon the product 12 Close 2K air ball valve 2 13 Turn down blue handle 3 again With heater A return line A Internal circulation poin...

Page 55: ...s soon as clean working material flows close and secure the spray gun 20 Insert nozzle in gun and start work process Spraying We recommend two people for spraying mode One person operates the spray gu...

Page 56: ...ter 7 5 3 Identify and correct the problem Product shortage A or B Pump valves are dirty Leakage of the pump packings A or B Leakage of the circulation valve 7 4 3 2 NO LOAD VENT When no lead 2K fluid...

Page 57: ...n handle 61 down Then turn up again 9 For complete pressure relief slowly open ball valves A and B 17 and 18 and close again In case of longer work interruptions Relieve flushing pump if present Chapt...

Page 58: ...ir ball valve 2 6 Release the spray gun and spray Optimize the spray jet and spraying results 7 Restart work process At all times Monitor the level of the product tank Monitor pot life Monitor the pre...

Page 59: ...ushing agent exits the gun 6 Close flushing ball valve 30 7 Close and secure the spray gun Next steps Spraying Chapter 7 4 or Paint change flushing Chapter 7 7 or at the end of work 1 Pressure relief...

Page 60: ...mp by opening the gun 5 Close and secure gun 6 Close flushing ball valve 30 again 7 Open and close return valve of relief combination to completely depressurize the system In case of longer work inter...

Page 61: ...ut nozzle toward the grounded collecting tray and pull off 7 Slowly open 2K air ball valve 2 8 Slowly turn the air pressure up on the 2K air pressure regulator 1 and only until the pump is running nor...

Page 62: ...4 Fill 2K pump with new working material in accordance with Chapter 8 2 5 Ifthepumpingproductbecomesheated switchoffallheatersandlettheproductcooloff 1 Visual check personal safety equipment groundin...

Page 63: ...trolley If the hardener is not being changed intake hose B does not have to be emptied 21 Loosen hose connections at inputs of fluid sections A and if necessary B 22 Empty hose contents into empty se...

Page 64: ...h return hoses at the ball valves A and B 17 and 18 repeat if necessary Points A to F circulate via return line Points 26 to 32 empty using ball valves A B Flush spray gun hoses 36 Fill product tank A...

Page 65: ...mp Circulate at the same time if necessary 0 5 bar blue handle up Pressure relief procedure Chapter 7 5 System with flushing pump Relieving flushing pump Chapter 7 6 1 1 Switch off device Chapter 7 3...

Page 66: ...correct maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are...

Page 67: ...no remaining product dries on and sticks to the device 1 Carry out work interruption Chapter 7 5 2 Perform intermediate flushing Chapter 7 6 3 Perform paint change flushing Chapter 7 7 1 4 Empty the p...

Page 68: ...should be ensured that the device is in the following state before carrying out any work on it Relieve the pressure from pumps high pressure hoses and spray gun The gun should be secured with the saf...

Page 69: ...daily If paint is escaping replace seals Weekly and as required 1 Check device for damage 2 Check grounding 3 Drain condensate in water separator in accordance with Chapter 8 2 3 2 4 Check mixing tub...

Page 70: ...hat the pistons of the pump is not in the lowest position Check in the opening of the fluid section the separating agent level 2 Fill separating agent via two hermetic connections see figure Filling l...

Page 71: ...tanks 3 Close 2K air pressure regulator 1 0 MPa 0 bar 0 psi 4 Start circulation operating mode turn blue handle 3 upwards 5 Slowly open 2K air ball valve 2 6 Slowly turn air pressure up on the pressu...

Page 72: ...se the ball valve 2 18 Relieve close and secure the spray gun 19 End spraying mode Turn red handle 12 up again Empty suction hoses 20 Remove product tanks A and B 8 and 9 from trolley 21 Loosen hose c...

Page 73: ...ressure regulator 1 and only until the pump is running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi Be ready to switch from working material to air and prevent back spray 7 As soon as pure working...

Page 74: ...an using brush Fill the filter housing 2 approx 1 3 full with solvent secure wearing a glove and shake well Clean the distribution housing 7 using a brush H If necessary replace the O ring 5 and or fi...

Page 75: ...tion device is reduced due to environmental influences even when handled correctly Check hoses pipes and couplings every day and replace if necessary Before every commissioning check all connections f...

Page 76: ...ervice manual Poor spray pattern See the gun instructions Irregular operation of product pump spray jet collapses pulsation Viscosity is too high Dilute the working material Spraying pressure is too l...

Page 77: ...ve B If this is just the case at downwards stroke then replace or clean the suction valve B If this is the case at both strokes check leakage B upper packing replace if necessary or check the return f...

Page 78: ...ty Designation Smaller tanks 9992590 1 pc 50 ml Loctite 222 9992511 1 pc 50 ml Loctite 243 9992528 1 pc 150 g Loctite 270 9992831 1 pc 50 ml Loctite 542 9999042 1 pc 50 ml Loctite 638 9998808 1 pc 18...

Page 79: ...s see Chapter 13 10 2359317 2K heater set A B Heaters for A or B component and set of hoses for assembly downstream of high pressure filter return line B_05801 Do not use together with 2356998 Suitabl...

Page 80: ...07 Connection A 1 2 B 1 4 For details see Chapters 5 10 4 and 13 11 2 2362987 Circulation A3 8 B1 4 2K PC External circulation option for external mixer B_05807 Connection A 3 8 B 1 4 For details see...

Page 81: ...uction hose 2363859 Position bracket Overview of the required conversion sets Conversion from 4 1 from 3 1 from 2 1 from 1 5 1 from 1 1 Order No Order No Order No Order No Order No to 4 1 Fluid sectio...

Page 82: ...n in spare parts lists Explanation of column K labeling in the following spare parts lists Wearing parts Note These parts are not covered by warranty terms Not part of standard equipment available how...

Page 83: ...PROTEC 2K65 110 110 PROTEC 2K65 110 110 with fl ushing pump 4 1 3 1 2 1 1 5 1 1 1 Pos System component Order No 1 Trolley air motor 2K mechanism mixing Fluid section A 2 Fluid section A 150 cm PE TG...

Page 84: ...3 1 2 1 1 5 1 Chapter 13 5 4 Mixing Chapter 13 6 5 2K pump Chapter 13 7 Air motor with pressure regulator unit Chapter 13 7 1 Movement mechanism Chapter 13 7 2 Fluid sections 110 150 cm3 Chapter 13 7...

Page 85: ...A2 A2 3 2 2353854 HP hose DN6 PN325 FEP G G 0 805m FEP AR AR BR BR 4 1 5 m 2323474 LP hose DN25 PN10 EPDM per meter With flushing pump option 5 1 2334039 HPP hose DN6 PN530 PA W G 1 52 m PA S S 6 2 m...

Page 86: ...ding cable complete 3 m 7 2 9950604 Cable lug 8 1 9907045 Hexagon screw without shaft 9 3 9910204 Self locking hexagon nut M6 with clamp 10 2 3155401 Contact washer 11 4 9920103 Washer A6 4 DIN 125 12...

Page 87: ...TEC 2K B_05404 18 4 5 2 3 12 13 14 15 11 11 10 10 8 7 7 9 6 11 9 16 17 30 20 21 OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824 Grounding for air motor Grounding for flushing pump See Chapter...

Page 88: ...Hexagon screw 5 4 9920102 Washer A8 4 6 4 3155404 Contact washer M8 7 4 9910208 Self locking hexagon nut M8 with clamp 8 1 Basic frame 9 4 9907183 Hexagon socket countersunk head screw 10 1 2348063 Sw...

Page 89: ...3 1 2350854 Extension 4 1 3303069 Plug with rim 5 1 9998653 T piece reduced 6 1 9974135 Sealing ring 1 7 1 9985671 Hose fitting G1 NW25 8 2 9998147 Double nipple GF 280 9 1 2330030 Filter LF 1 D Maxi...

Page 90: ...Tank riveted 2358421 2358422 3 1 Cover 2357791 4 1 Lamella tamper D15 2355617 5 1 Stone catcher 2350858 6 1 Seal fitting 1 1 4 2350177 7 1 Sticker A 2352049 8 1 Sticker B 2352098 9 1 Fitting EF FH G1...

Page 91: ...on Order No 1 1 Tank B complete 2358420 2 1 Tank riveted B including pos 6 8 9 1 pc 2358422 3 1 Cover 2357791 4 1 Lamella tamper D15 2355617 5 1 Stone catcher 2350858 6 1 Seal fitting 3 4 2349932 7 1...

Page 92: ...530 bar SSt 14 1 3204619 Fitting EF MM G3 8 R3 8 530bar SSt 15 1 2349830 Handle red 16 1 2331371 Fitting SF FM G3 8 G3 8 530 bar SSt 17 2 2350087 Ball valve PN 530 G3 8 DN10 18 2 2349776 Side holder 4...

Page 93: ...0 32 32 30 32 31 31 24 OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824 Remove the mixing elements The mixing elements are discharged with an iron stick in the lower part of the mixing tube th...

Page 94: ...2357787 Outletvalve complete fordetailsseeChapter13 6 1 1 20 1 9992831 Loctite 542 50 ml 21 1 9992616 Molykote DX grease Wearing parts 13 6 1 1 OUTLET VALVE Spare parts list for outlet valve Pos K St...

Page 95: ...list for mixing Pos K Stk Order No Designation 1 1 Mixing complete For details see Chapter 13 6 2 4 2345254 Hexagon socket cylinder head screw 3 4 9900316 Hexagon socket cap screw M6x50 4 2 9910102 H...

Page 96: ...1 2351441 Position bracket 19 2 9921502 Lock washer A6 0 20 2 9920103 Washer A6 4 DIN 125 21 2 9900312 Hexagon socket cap screw M6x20 22 2 3059509 Sealing plug GPN300 23 2 2351806 Separating fluid ta...

Page 97: ...1 9 8 7 6 5 3 2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 70 Nm 51 6 lbft 70 Nm 51 6 lbft 40 40 41 37b 31 37a 42 OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824 2 p...

Page 98: ...9152 10 1 Sound deadening pad 9 369319 11 1 Shoulder screw 9 369318 12 7 Screw SFS Plastite 45 9907125 13 2 Washer 6 4 9925031 Wearing part Included in service set Not part of the standard equipment b...

Page 99: ...59 60 61 62 63 64 65 66 80 70 67 68 45 46 47 49 80 85 84 83 64 102 66 89 88 87 86 4 Nm 3 lbft 102 104 140 Nm 103 lbft 102 105 101 40 Nm 30 lbft 4 Nm 3 lbft 106 106 102 102 107 25 82 81 102 108 25a 25...

Page 100: ...9992757 30 2 Cotter pin 2355809 31 1 Control flange 10 2345960 33 1 Pressure regulator unit 10 see Chapter 13 7 1 1 34 1 Plug 10 2354547 35 2 O ring 2362554 36 1 Spool sleeve combination assembly ISO...

Page 101: ...2348761 80 1 Flange 10 2345964 81 1 Rod seal 2347218 82 2 Threaded plug G1 8 9998675 83 1 Scraper ring 2347211 84 1 Permaglide bushing 2347187 85 1 Grounding complete 367258 86 1 Base 87 1 Clamping b...

Page 102: ...ator unit complete 2 1 Pressure regulator valve 9 10 2309974 3 1 Distribution piece 2346229 4 1 Pressure gauge 0 10 bar d50 9998725 5 2 Hexagon socket cylinder head screw 9900360 6 2 Hexagon socket cy...

Page 103: ...cylinder head screw 4 1 2349530 Air motor plate 5 4 2349535 Spacer shaft 6 2 2357784 Guide shaft 7 1 2349763 Air motor bolt 8 2 9922535 Securing ring 9 2 2350855 Lubricating fitting R1 8 10 1 2349762...

Page 104: ...ing SF MM G3 8 M24x1 5 PN530 SSt 2329922 12 1 Tube 2K 2348246 2354594 1 Tube 110 368434 13 1 Wave spring large 9998671 14 1 Pressure ring large 368519 368432 103 1 Packing PE TG complete large 368991...

Page 105: ...24 25 26 27 28 29 30 9 12 52 52 4 5 6 7 6 7 6 8 14 15 16 15 103 100 16 15 17 50 13 31 32 33 34 35 36 52 50 100 Nm 74 lbft 52 51 52 160 Nm 118 lbft 52 23 50 53 10 OPERATING MANUAL VERSION 02 2016 ORDER...

Page 106: ...ation Order No Order No Order No 34 1 O ring 368527 35 1 Valve seat inlet 70 150 TC 368509 36 1 Inlet housing 150 PC 2338688 50 1 Anti seize paste tube OKS 240 9992609 51 1 Molykote DX grease 9992616...

Page 107: ...pin 9930851 3 1 Connecting flange B 2K mech 2349616 4 1 O ring 9974094 5 1 Support ring large 2349731 2349716 2349691 100 1 Packing PE T complete large 2357669 2357671 2357682 6 3 Sealing collar PE la...

Page 108: ...605 2353632 21 1 Reverse section 2353328 22 1 Burst disk 800 bar 2350027 23 1 Pipe 2349732 2349717 2349692 24 2 Snap ring half 40 367512 25 1 Fitting SF MM G3 8 M24x1 5 530 bar SSt 2329922 26 1 Retain...

Page 109: ...0 21 22 23 24 25 26 27 28 29 30 38 37 36 35 34 33 32 31 9 10 50 51 52 45 Nm 33 lbft 52 53 52 50 51 80 Nm 59 lbft 4 1 3 1 40 Nm 30 lbft 2 1 60 Nm 44 lbft 53 4 1 3 1 40 Nm 30 lbft 2 1 60 Nm 44 lbft 40 O...

Page 110: ...110 PROTEC 2K OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824...

Page 111: ...PC 2 1 2350040 Pressure gauge 0 750 bar 3 1 9970153 Pressure gauge seal 1 4 4 1 2361702 Exhaust distributor 5 1 M501 00 Ball valve 500 bar 6 1 M614 62 Fitting DF MM G1 4 G1 4 PN350 10 1 9992831 Locti...

Page 112: ...ing DF MM G1 2 G3 8 530 bar SSt 2330780 8 1 Filter connection 9894245 9 1 Filter cartridge Filter sieve 20 meshes per inch rough 291564 Filter sieve 50 meshes per inch rough 3514069 Filter sieve 100 m...

Page 113: ...ATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824 Identification of the filter Tighten pos 14 by hand 53 MPa 530 bar 7687 psi Pos 2 Screw in pressure gauge by hand until stop is reached then turn 1...

Page 114: ...operating manual 3 Cable lug 2 9950604 4 Ground wire 0 2 m 9951211 5 Hose fitting 2 9985619 6 Heavy duty clamp 20 22 mm 2 2333097 7 Relief combination complete 1 2329023 For details see flushing pump...

Page 115: ...115 PROTEC 2K B_05418 2 3 5 1 20 7 10 3 4 18 6 19 DN16 17 12 13 15 16 R1 4 21 20 22 G1 4 G1 4 OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824 Flow direction...

Page 116: ...6 3 2330775 Fitting DF MM G3 8 G3 8 530 bar SSt 7 1 2331309 Fitting EF FM G3 8 G3 8 530 bar SSt 8 3 3306773 Contact washer 9 3 9900150 Hexagon screw without shaft 10 1 9950604 Cable lug M6 11 3 m 9951...

Page 117: ...OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824 Heater for B component Heater for A component Heater on trolley Grounding see Chapter 6 5 1 Hose connections for heater A Hose connections for...

Page 118: ...thout shaft 9900150 11 1 Fitting RF FM M24x1 5 G3 8 530 bar SSt 2339606 12 2 Self locking hexagon nut M6 clamp 9910204 13 2 Washer A6 4 DIN 125 9920103 14 2 Tube mounting piece 2353389 15 2 Hexagon so...

Page 119: ...valve A are mounted on the heater A Both ball valves A and B are connected by a hose 19 with the return tube 16 Mixing connection A1 refer to Chapter 13 2 3 Output of fluid section A Ball valve B on h...

Page 120: ...120 PROTEC 2K OPERATING MANUAL VERSION 02 2016 ORDER NUMBER DOC2352824...

Page 121: ...ilter A B 2 2 2353343 Return tube G1 4 90 3 2 2353386 Locking pin 4 2 9903301 Recessed head raised fillister head screw H form 5 2 9921511 Lock washer A4 0 6 2 9910204 Self locking hexagon nut M6 clam...

Page 122: ...itting DF MM G3 8 G1 4 530 bar SSt 14 1 2330780 Fitting DF MM G1 2 G3 8 530 bar SSt 15 1 2330778 Fitting DF MM G1 2 G1 2 530 bar SSt 20 1 9992831 Loctite 542 21 1 9992616 Molykote DX grease Wearing pa...

Page 123: ...os 12 Throttle valve connection option see Chapter 13 11 1 Ball valve of flushing pump For spare parts see Chapter 13 8 Red handle with ball valves mixing block and mixing tube For spare parts see Cha...

Page 124: ...te DX grease Wearing parts Installation in external mixer The throttle valve must not be operated with compressed air 13 11 1 1 THROTTLE VALVE Spare parts list for Throttle valve Pos K Stk Order No De...

Page 125: ...43834 Valve rod complete 15 1 2361021 Throttle valve piston 16 1 350482 Spiral spring 17 1 2360985 Throttle valve clamping nut 18 1 9913058 Hexagon nut 19 1 9907250 Hexagon screw without shaft 30 1 99...

Page 126: ...St 2330775 6 1 Distributor G1 4 complete 2363005 7 1 Fitting DF MM G3 8 G1 4 530 bar SSt 2325826 8 2 Ball valve PN 500 G3 8 DN10 2350087 9 2 Spring washer 2349832 10 2 Fillister head screw with flange...

Page 127: ...G1 2 G3 8 530 bar SSt 2330780 6 3 Fitting DF MM G3 8 G3 8 530 bar SSt 2330775 8 2 Ball valve PN 500 G3 8 DN10 2350087 9 2 Spring washer 2349832 10 2 Fillister head screw with flange 2325554 11 1 Hand...

Page 128: ...n other than the address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissio...

Page 129: ...2 96 EC Applied standards in particular DIN EN ISO 12100 2010 DIN EN 14462 2005 A1 2009 DIN EN 809 1998 A1 2009 AC 2010 DIN EN 12621 2006 A1 2010 DIN EN ISO 4413 2010 DIN EN 1127 1 2011 DIN EN ISO 441...

Page 130: ...rges f Checking working materials and systems which require monitoring Part 1 Checking systems in areas subject to explosion hazards and checking of work stations in areas subject to explosion hazards...

Page 131: ......

Page 132: ...2352824 Edition 02 2016 Germany Phone Telefax E mail Switzerland Phone Telefax More contact addresses on the internet at Company Locations WAGNER worldwide Subject to changes without notice Document...

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