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ProSpray 24

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Service Time Screen

The Service Time screen
allows the user to set a service
time interval (in hours).  Below
the set time, the screens shows the current amount of hours on
the sprayer.  To select the Service TImer screen, press the #4
key.

The screen will toggle between
the service hours and a screen
that allows the user to change
the service time interval.

When the service time interval is set and met by the run hours,
the display will toggle between the "Main screen" and a
"Service Required" screen at sprayer startup. To stop the
toggling, scroll to the "Service Time" screen and either set a
new service time interval or set the service time to "0".

Pressure Screen

The Pressure screen allows
the user to see the current set
point pressure as well as the
actual working pressure.

To select the Pressure screen,
press the #4 key.  This screen
is also the Main Screen.

Security Code Screen

The Security Code screen
allows the user to set a four
digit security code to prevent
unauthorized use of the sprayer.  If a security code has been
set, the control system display will ask for the code at startup.
If the correct code is entered, the display will show the Main
Screen and the sprayer will operate.  If the wrong code is
entered, the display will continue to ask for the correct code
and the sprayer will be disabled.  To set or change the security
code, press the #2 key.

Enter the old security code
number to access the screen
that allows the code change.  If
the wrong code is entered, the display will continue to ask for
the correct code and the security code cannot be changed.

Enter the new security code.
Once the new code is entered,
the display will automatically
ask that the new code be re-entered for verification.  If the same
new code is re-entered, the display will confirm that the new
code has been accepted and return to the Main Screen.  If the
new code is re-entered incorrectly, the display will return to the
“Enter New Code Number” screen and the process will repeat.

Prime Screen

The Prime screen appears
when the pressure control knob
is set at the “Min” setting in the
yellow zone.

Clean Screen

The Clean screen appears
when the pressure control knob
is set at the CLEAN position in
the blue zone and the relief valve is in the PRIME position.

CLEAN

PRIME

To inactivate the security function, enter “1111” at
the “Enter New Code Number” screen (this is the
default code that leaves the sprayer unlocked).
As a result, the Main Screen will appear at sprayer
startup.

i

ENTER NEW CODE

NUMBER

ENTER OLD CODE

NUMBER

If the sprayer is new, no security code is set and
the Main Screen will appear at startup.  Also,
when setting a security code for the first time, the
“Enter Old Code Number” screen will not appear.

i

SECURITY CODE

SELECT-4

MENU-1

SET MPa

23.0

ACTUAL MPa

22.5

PRESSURE

SELECT-4

MENU-1

SERVICE @    XXXHR
RUN HOURS    XX

SERVICE TIME

SELECT-4

MENU-1

Menu Screens

Several menu screens are available for the user to customize
and monitor sprayer operation.  They include Main Screen,
User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #,
TImers, Job Timers, Service Time, Pressure, Security Code,
Prime, and Pulse Clean.

Main Screen

The Main Screen is the default
screen for the control system at
sprayer startup.  

Pressing the #2 key switches between PSI

and MPa units of measure.

Press the #1 key to scroll

through the remaining menu screens.

User Pre-Sets Screen

The User Pre-Sets screen
allows the user to set four
different pressure settings and save them for future use.  To
select the User Pre-Sets screen, press the #4 key.

Press keys 1 through 4 from
the Select screen to select or
change a pre-set pressure.

Press the #4 key to select the
setting and the Main Screen
will appear.

Press the #2 key to change the
setting.  On the following
screen, use the #2/+ key to
increase the setting or the #3/- screen to decrease the setting.
Once the desired setting has been reached, press the #4 key
to set and the Main Screen will appear.  To select or change
the remaining three pre-sets, scroll to the User Pre-Sets screen
and repeat the above procedure.

Volume Pumped Screen

The Volume Pumped screen
shows the total number of
gallons or liters sprayed by the
sprayer.

To select the Volume Pumped
screen, press the #4 key.

Job Volume Screen

The Job Volume screen allows
the user to reset a gallon
counter to track usage on
specific jobs.

To select the Job Volume
screen, press the #4 key.

Unit Serial # Screen

The Unit Serial # screen shows
the sprayers serial number.

To select the Unit Serial #
screen, press the #4 key.

Timers Screen

The Timers screen shows the
total time the sprayer has been
turned on as well as the total
time the sprayer has been running (pumping).

To select the Timers screen,
press the #4 key.

Job Timers Screen

The Job Timers screen allows
the user to reset the “ON
TIME” and “RUN TIME” to
track time on specific jobs.

To select the Job TImers
screen, press the #4 key.  The
screen will toggle between the
timers and a screen that allows the user to reset the timers.

ON TIME XXXXX:XX
RUN TIME XXXX:XX

JOB TIMERS

SELECT-4

MENU-1

ON TIME XXXXX:XX
RUN TIME XXXX:XX

TIMERS

SELECT-4

MENU-1

SER # XXXXXXXXXX
PRESS 1 FOR MENU

UNIT SERIAL #

SELECT-4

MENU-1

JOB LITERS

XXXX

MENU-1

RESET-3

JOB VOLUME

SELECT-4

MENU-1

LITERS  XXXXXX
PRESS 1 FOR MENU

VOLUME PUMPED

SELECT-4

MENU-1

PRE-SET #1

5.2

PRESS +/- TO CHG

MPa SETTING

5.2

SELECT-4

CHG-2

SELECT

PRE-SETS 1-4

USER PRE-SETS

SELECT-4

MENU-1

SET MPa

23.0

ACTUAL MPa

22.5

Starting operation

Summary of Contents for ProSpray 24

Page 1: ...Operating manual Airless high pressure spraying unit ProSpray 24...

Page 2: ...be used 2 Secure WAGNER spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket...

Page 3: ...ting material or solvents consult a doctor for quick and correct treatment Inform the doctor about the coating material or solvent used Danger Danger Danger Danger P Secure spray gun against unintende...

Page 4: ...ining solvents do not reach the unit and build up there A minimum distance of 5 m between the unit and spray gun is to be maintained P Ventilation when spraying in rooms Adequate ventilation must be g...

Page 5: ...sharp edged additional materials These have a strong wear and tear effect on valves high pressure hose spray gun and tip The durability of these parts cane be reduced appreciably through this 3 Descri...

Page 6: ...8 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 ON OFF switch 10 Control system cover 11 Digital Electronic Spray Control ESC system 12 Control panel in...

Page 7: ...iption of unit 1 Pail hook 2 Suction tube 3 Filter 4 Return hose 3 5 Legend for explanatory diagram of upright cart unit 4 1 2 3 3 6 Explanatory diagram of upright cart unit Parts not identified are t...

Page 8: ...m Max sound pressure level 80 dB A Place of measuring 1 m in distance from the unit and 1 6 m above the floor 12 MPa 120 bar operating pressure reverberant floor 3 8 Transportation Pushing or pulling...

Page 9: ...e proper pressure setting for spraying stain lacquer varnish and multi colors If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one...

Page 10: ...sition SPRAY p spray 7 Trigger the spray gun several times and spray into a collecting container until the coating material exits the spray gun without interruption 8 Increase the pressure by slowly t...

Page 11: ...at startup Also when setting a security code for the first time the Enter Old Code Number screen will not appear i SECURITY CODE SELECT 4 MENU 1 SET MPa 23 0 ACTUAL MPa 22 5 PRESSURE SELECT 4 MENU 1 S...

Page 12: ...chnique Cleaning the unit shutting down 5 Spraying technique Move the spray gun evenly during the spraying process Otherwise the spray pattern will be uneven Carry out the spray movement with the arm...

Page 13: ...s maximum feed quantity constant spraying pressure and problem free functioning of the unit i Danger of short circult through pane trating water Never spray down the unit with high pressure or high pr...

Page 14: ...the SPRAY p spray position Packings sticky or worn Valve balls worn Valve seats worn Upper packing is worn Piston is worn Check voltage supply Turn up pressure control knob Replace Set relief valve t...

Page 15: ...ective Take the sprayer to a Wagner authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low input voltage Check the power s...

Page 16: ...into alignment 7 Insert the grooved pin 1 to secure the relief valve handle in position 1 7 5 6 4 2 3 Switch the unit OFF Before all repair work Unplug the power plug from the outlet Danger 11 2 Inlet...

Page 17: ...ig 15 Item 1 10 11 12 8 7 11 3 Packings 1 Remove inlet valve housing in accordance with the steps in Chapter 11 2 Page 41 2 It is not necessary to remove the outlet valve 3 Slide the retaining ring 10...

Page 18: ...refully tighten retainer nut 6 with adjusting wrench 20 Position the pump manifold 2 underneath the gear unit housing and push up until it rests against the gear unit housing When the connecting pin h...

Page 19: ...Board Surge Suppressor Electronic Pressure Control EPC J16 AC Motor AC Neut AC Line AC Motor J9 J2 J1 J12 J7 Switch Ground 100 120 V AC Potentiometer Motor Pressure Sensor Pressure Sensor Jumper Plug...

Page 20: ...0 Motor cover 2 0551 440 Screw 4 3 9800 308 Cylinder head screw 4 4 Power cord see below 5 9800 340 Ground screw 6 0551 659 Screw 4 7 0551 720 Pressure control knob 8 0551 721 Digital Electronic Spray...

Page 21: ...ing stand and low boy cart 20 0508 690 Inlet valve housing upright cart unit 21 0508 604 O ring 22 0508 749 Bearing spring 23 0508 601 Filter housing 24 0508 602 Conical spring 25 0508 748 Filter cart...

Page 22: ...ng 9 0508 558 Electronic cover 10 0551 647 Electronic control assembly 230 V AC 0551 731 Electronic control assembly 100 120V AC 11 0551 790 Motor complete 220 240 V AC 50 60 Hz includes items 1 2 10...

Page 23: ...er No Description 7 0509 856 Nut 8 0507 397 Drip cup 9 0551 818 Left leg includes items 4 5 7 8 10 and 11 10 0551 732 Screw 11 0507 955 Screw 2 12 6 Spare parts list for low boy cart spare parts diagr...

Page 24: ...ability Do not forget the fact that the hard metal insert is brittle Never throw the tip or handle with sharp metal objects The following points must be observed to keep the tip clean and ready for us...

Page 25: ...48 320 0090 719 1088 719 0552 719 819 80 0 019 0 48 400 0090 819 1088 819 0552 819 Mica paints 221 20 0 021 0 53 145 0090 221 1088 221 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0090 421 1088 42...

Page 26: ...Fax 43430528 A B Wagner Spraytech Iberica S A Apartado 132 08750 Molins de Rey Barcelona Spain Phone 93 6800028 Fax 93 6800555 J Wagner France S A R L B P 75 91122 Palaiseau Cedex France Phone 01 601...

Page 27: ...104 ProSpray 24 d Zubeh rbild g Accessories illustration f Illustration des accessoires i Figura degli accessori 3 1 5 2 4 6 ProSpray 24...

Page 28: ...15 16 17 18 19 20 21 22 Upright Cart Unit ProSpray 24 d Hauptbaugruppe g Main Assembly f Ensemble principal i Gruppo principale Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange F...

Page 29: ...1 12 13 14 15 16 17 18 19 20 2 3 4 5 21 22 24 25 26 23 28 27 ProSpray 24 d Farbstufe g Fluid section f Pompe peinture i Stadio della vernice Ersatzteilbild Spare parts diagram Illustration des pi ces...

Page 30: ...9 11 12 13 14 15 16 17 18 ProSpray 24 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei rica...

Page 31: ...y 24 ProSpray 24 d Hoher Wagen g Upright cart f Chariot haut i Carrello alto 1 2 3 4 5 7 11 12 13 11 15 16 14 7 9 10 6 8 Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura d...

Page 32: ...ces de rechange Figura dei ricambi ProSpray 24 109 ProSpray 24 d Niedriger Wagen g Low boy cart f Chariot bas i Carrello basso 9 10 11 12 13 14 15 16 17 18 20 19 1 2 3 4 6 7 8 3 5 2 4 1 3 5 6 7 11 10...

Page 33: ...change Figura dei ricambi 110 ProSpray 24 110 ProSpray 24 1 2 3 4 6 5 ProSpray 24 d Ansaugsystem Gestell und niedriger Wagen g Suction system for stand and low boy cart f Syst me d aspiration support...

Page 34: ...oder uns schriftlich mitzuteilen Wir behalten uns vor die Garantie durch ein Vertragsunternehmen er f llen zu lassen Die Leistung dieser Garantie ist abh ngig vom Nachweis durch Rech nung oder Liefer...

Page 35: ...une restriction des revendications l gales ou contractuelles d finies par nos conditions g n rales de vente J Wagner GmbH Sous r serve de modification Imprim en R F A Avvertenza importante sulla resp...

Page 36: ...eclare that the supplied version of WAGNER ProSpray 24 Complies with the following provisons applying to it 73 23 EEC 89 336 EEC 92 31 EEC 93 68 EEC 98 37 EEC Applied harmonized standards in particula...

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