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English

 

22 

Troubleshooting

Before servicing, always release system 

pressure by following Pressure Relief 

Procedure (page 7).

Problem A: The sprayer does not start

Cause

Solution

1.

Sprayer is not plugged in

Plug sprayer in

2.

ON/OFF switch is set to OFF

Turn ON/OFF switch to ON

3.

The sprayer shuts off while under pressure

Motor will cycle ON and OFF while spraying to regulate pressure. This is normal.

4.

No voltage is coming from wall plug

Test the power supply voltage

5.

The extension cord is damaged or has too low a capacity

Replace extension cord

6.

There is a problem with sprayer motor

Take sprayer to Wagner Authorized Service Center

Problem B: The sprayer starts but does not draw material when the PRIME/SPRAY knob is set to PRIME

Cause

Solution

1.

The sprayer will not prime properly or has lost prime

Refer to Getting Material to Flow section 

see page 9

2.

The suction set is not properly installed

Reinstall the suction set 

see page 6

3.

The material container is empty

Refer to Load Material and Getting Material to Flow sections 

see pages 8-9

4.

The inlet filter is clogged

Refer to Clean the Inlet Filter 

see page 14

5.

The inlet valve is stuck

Inlet may be stuck from old material. Push red inlet release button to release. If still 

stuck refer to Clean the Inlet Filter 

see page 14

 or Replace the Inlet Valve 

see page 21

 *

6.

The outlet valve is stuck

Refer to Replacing Outlet Valve 

see page 21

7.

The inlet valve is worn or damaged

Refer to Cleaning or Replacing Inlet Valve 

see page 21 

*

8.

The PRIME/SPRAY valve is plugged

Take sprayer to Wagner Authorized Service Center

Problem C: The sprayer draws up material but the pressure drops when the gun is triggered (bad spray pattern)

Cause

Solution

1.

Pressure too low

Turn PRIME/SPRAY knob to SPRAY - MAxIMuM PRESSuRE

2.

The spray tip is worn

Replace spray tip with a new one**

3.

The inlet filter is clogged

Refer to Clean the Inlet Filter 

see page 14

4.

The spray tip is plugged

Refer to Clear the Spray Tip 

see page 12

5.

The spray gun filter is clogged

Refer Clean the Spray Gun Filter 

see page 13

. Keep extra filters on hand

6.

The material is too heavy or coarse

Thin or strain the material

7.

The outlet valve assembly is dirty or worn

Refer to Replacing Outlet Valve 

see page 21

 *

8.

The inlet valve assembly is damaged or worn

Refer to Clean or Replace Inlet Valve 

see page 21

 *

Problem D: The PRIME/SPRAY knob is set to SPRAY and there is flow through the material return tube

Cause

Solution

1.

The PRIME/SPRAY valve is dirty or worn

Take sprayer to Wagner Authorized Service Center

Summary of Contents for PROCOAT MAX

Page 1: ...ay Gun Filter Fran ais page 25 Espa ol p gina 49 PROCOAT MAX 14 Clean the Inlet Filter 15 Short Term Storage 16 Cleanup latex materials 18 Cleanup oil based materials 19 Cleaning the Spray Gun Compone...

Page 2: ...Use only conductive or grounded high pressure airless paint sprayer hoses specified by the manufacturer 4 Verify that all containers and collection systems are grounded to prevent static discharge 5 C...

Page 3: ...se A leak can inject material into the skin 7 Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer 8 Do not use the hose as a strength member to pull or lif...

Page 4: ...spray hose outlet Discard comes assembled to the spray gun Spray gun Spray tip assembly Spray Gun Spray Tip Assembly Sprayer Assembly Spray Hose Pail bracket five gallon container Pail bracket one gal...

Page 5: ...tube b The suction tube draws the fluid from the original container into the pump Sprays a variety of paints oil based and latex primers stains preservatives and other nonabrasive materials Do not us...

Page 6: ...ch important Do not plug in the power cord until assembly is complete Note It will be much easier to attach the hose to the sprayer if you uncoil it first 5 One gallon setup Swing the 1 gallon pail br...

Page 7: ...ty Warning Be careful when handling the spray gun so you don t accidently spray yourself The high pressure paint stream could pierce your skin causing serious injury If an accident happens see detail...

Page 8: ...p the suction hose and return tube Place suction hose into material container a Place return tube into a waste bucket b 5 Turn power OFF 3 Plug in the sprayer Turn the PRIME SPRAY knob to PRIME Turn t...

Page 9: ...ition a Unlock the spray gun trigger 4 Turn the PRIME SPRAY knob to SPRAY maximum pressure 2 Point the spray gun at a piece of scrap material cardboard Squeeze and hold trigger for steps 3 5 5 Continu...

Page 10: ...gun filter may not be ideal for the type of material you are spraying Refer to the chart below and on page 75 Spray Tip Size Filter Color Spray Material Initial Pressure Setting 411 Red Thin stains s...

Page 11: ...ique 8 10 20 25 cm GOOD SPRAY PATTERN BAD SPRAY PATTERN TAILING correct See page 12 14 Start stroke End stroke Pull trigger Release trigger Move steadily correct correct inCorrect Tip Flex your wrist...

Page 12: ...te relieve pressure by 1 slowly turn PRIME SPRAY knob to PRIME 2 unlock the spray gun and 3 squeeze trigger while pointing at scrap material cardboard Release trigger lock the spray gun and try rotati...

Page 13: ...tears are found 4 Remove the filter from the housing Clean with appropriate cleaning solution warm soapy water for latex materials mineral spirits for oil based materials 2 Pull trigger guard from fi...

Page 14: ...ew the inlet filter from the fitting on the end of the suction tube 3 Replace the cleaned filter by threading it back into the fitting on the end of the suction tube 2 Clean the filter using the appro...

Page 15: ...sed material follow instructions for Cleanup on page 16 Shutdown Startup 1 Peform the Pressure Relief Procedure page 7 1 Remove the spray gun from the plastic bag or the water 2 Place spray gun in pla...

Page 16: ...leanup instructions using warm soapy water Follow these steps whenever cleaning with mineral spirits If spraying or cleaning with oil based materials the spray gun must be grounded while preparing the...

Page 17: ...upply to the garden hose on Turn the pump ON Water will go into the suction tube and out through the return tube Let the pump run for a few minutes and leave pump running for next steps 9 Point the sp...

Page 18: ...turn the power ON and turn the PRIME SPRAY knob to SPRAY MINIMUM PRESSURE 4 Point the spray gun at the side of a waste container Ground the gun against the side of a metal waste container if flushing...

Page 19: ...Pour a few drops of Multi Purpose Oil inside gun housing 2 Pull trigger guard to separate from filter housing and unscrew housing using a wrench Note Tighten the wrench over the wrench flats a 6 Insta...

Page 20: ...lve with a rag Turn power ON and let the pump run for five seconds 2 Remove the suction tube Using a wrench remove the spray hose 6 Replace suction tube Insert suction tube into the inlet valve housin...

Page 21: ...by improper cleaning or storage Replacement kits may be ordered by calling the customer service number found on page 1 You will need Adjustable wrench Multi Purpose Oil Warm soapy water if using late...

Page 22: ...stuck from old material Push red inlet release button to release If still stuck refer to Clean the Inlet Filter see page 14 or Replace the Inlet Valve see page 21 6 The outlet valve is stuck Refer to...

Page 23: ...14 4 The spray gun filter is clogged Refer to Clean the Spray Gun Filter see page 13 Keep extra filters on hand 5 The spray tip is worn Replace the spray tip 6 The material is too thick Thin material...

Page 24: ...English Fran ais Espa ol 72 1 6 7 3 2 4 5 9 8 Sprayer Pulv risateur Rociador Parts List Liste de Pi ces Lista de Piezas...

Page 25: ...ing Raccord de soupape d entr e Conector de v lvula de entrada 1 7 0504163 Inlet valve kit Trousse de joint de soupape d entr e Juego de sellos para la v lvula de entrada 1 8 9871105 O ring Joint tori...

Page 26: ...embout Ensamblaje de protecci n 1 2 0501515 Tip 515 Buse 515 Boquilla 515 1 3 0515229 Complete gun assembly Includes items 3 6 Pistolet et ses composants incluis les articles 3 6 Ensamblaje de la pis...

Page 27: ...dues s par ment Buse Filtre Mati re liquide pulv riser Initial pression No de pi ce Dimension No de pi ce Type de filtre Couleur 0501411 411 0154918 Extra fin Rouge Mati re liquide pulv riser moins pa...

Page 28: ...QUE CE SOIT POUR UNE RUPTURE DE CETTE GARANTIE OU TOUTE AUTRE RAISON Si un produit est d fectueux en ce qui concerne les mat riaux ou l ex cution pendant la p riode de garantie applicable vous devez l...

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