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  8.  Check hoses and parts for signs of damage, a leak can 

inject material into the skin. Inspect hose before each 

use.  Replace any damaged hoses or parts.

  9.  This system is capable of producing 2800 PSI / 193 

Bar.  Only use replacement parts or accessories that 

are specified by the manufacturer and that are rated a 

minimum of 2800 PSI.  This includes spray tips, nozzle 

guards, guns, extensions, fittings, and hose.

 10.  Always engage the trigger lock when not spraying.  

Verify the trigger lock is functioning properly.

 11.  Verify that all connections are secure before operating 

the unit.

 12.  Know how to stop the unit and bleed pressure quickly. 

Be thoroughly familiar with the controls.  Pressure will 

not be released by turning off the motor.  The PRIME/

SPRAY valve or pressure bleed valve must be turned to 

their appropriate positions to relieve system pressure.  

Refer to PRESSURE RELIEF PROCEDURE described 

in the pump manual.

 13.  Always remove the spray tip before flushing or cleaning 

the system.

nOTE TO PHYSICIan: 

Injection into the skin is a traumatic injury. It is 

important to treat the injury as soon as possible. 

DO NOT delay treatment to research toxicity. 

Toxicity is a concern with some coatings injected 

directly into the blood stream. Consultation with 

a plastic surgeon or reconstructive hand surgeon 

may be advisable.

  d)  WaRnIng - To reduce the risk of injury:

  1.  Always wear appropriate gloves, eye protection, 

clothing and a respirator or mask when painting.  

Hazardous vapors – Paints, solvents, insecticides, and 

other materials can be harmful if inhaled or come in 

contact with body.  Vapors can cause severe nausea, 

fainting or poisoning.

  2.  Do not operate or spray near children.  Keep children 

away from equipment at all times.

  3.  Do not overreach or stand on an unstable support.  

Keep effective footing and balance at all times.

  4.  Stay alert and watch what you are doing.

  5.  Do not operate the unit when fatigued or under the 

influence of drugs or alcohol.

  6.  Do not kink or over-bend the hose. Airless hose can 

develop leaks from wear, kinking and abuse.  A leak 

can inject material into the skin.  

  7.  Do not expose the hose to temperatures or pressures in 

excess of those specified by manufacturer.

  8.  Do not use the hose as a strength member to pull or lift 

the equipment.

  9.  Use lowest possible pressure to flush equipment.

 10.  Follow all appropriate local, state and national 

codes governing ventilation, fire prevention and 

operation.

 11.  The United States Government Safety Standards 

have been adopted under the Occupational 

Safety and Health Act (OSHA).  These standards, 

particularly part 1910 of the General Standards and 

part 1926 of the Construction Standards should be 

consulted.

 12.  Before each use, check all hoses for cuts, leaks, 

abrasion or bulging of cover.  Check for damage or 

movement of couplings.  Immediately replace hose 

if any of those conditions exist. Never repair a paint 

hose.  Replace with a conductive high-pressure 

hose.

 13.  Do not spray outdoors on windy days.

 14.  Always unplug cord from outlet before working on 

equipment (electric models only).

Important Electrical Information 

ImPORTanT:  Use only a 3-wire extension cord that 

has a 3-blade grounding plug and a 3-slot receptacle 

that will accept the plug on the product. make sure 

your extension cord is in good condition. When 

using an extension cord, be sure to use one heavy 

enough to carry the current your product will draw. 

an undersized cord will cause a drop in line voltage 

resulting in loss of power and overheating. a 14 

or 12 gauge cord is recommended (see chart). If 

an extension cord is to be used outdoors, it must 

be marked with the suffix W-A after the cord type 

designation. For example, a designation of SJTW-A 

would indicate that the cord would be appropriate 

for outdoor use.

Cord gauge

Maximum cord length

12

150 feet

14

100 feet

Wagner Spray Tech accessory extension cords 

recommended:

P/N 0090241 

20 foot extension cord

P/N 0090242 

35 foot extension cord

Do not use more than 50 feet of spray hose.  If you 

need to spray further than 50 feet away from your 

power source, use more extension cord, not more 

spray hose.

If you experience problems with your sprayer at 

any time during assembly, operation, or cleanup, 

please refer to the Troubleshooting section of this 

manual (page 22), or call customer service at:

 1-800-328-8251

Summary of Contents for PROCOAT MAX

Page 1: ...ay Gun Filter Fran ais page 25 Espa ol p gina 49 PROCOAT MAX 14 Clean the Inlet Filter 15 Short Term Storage 16 Cleanup latex materials 18 Cleanup oil based materials 19 Cleaning the Spray Gun Compone...

Page 2: ...Use only conductive or grounded high pressure airless paint sprayer hoses specified by the manufacturer 4 Verify that all containers and collection systems are grounded to prevent static discharge 5 C...

Page 3: ...se A leak can inject material into the skin 7 Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer 8 Do not use the hose as a strength member to pull or lif...

Page 4: ...spray hose outlet Discard comes assembled to the spray gun Spray gun Spray tip assembly Spray Gun Spray Tip Assembly Sprayer Assembly Spray Hose Pail bracket five gallon container Pail bracket one gal...

Page 5: ...tube b The suction tube draws the fluid from the original container into the pump Sprays a variety of paints oil based and latex primers stains preservatives and other nonabrasive materials Do not us...

Page 6: ...ch important Do not plug in the power cord until assembly is complete Note It will be much easier to attach the hose to the sprayer if you uncoil it first 5 One gallon setup Swing the 1 gallon pail br...

Page 7: ...ty Warning Be careful when handling the spray gun so you don t accidently spray yourself The high pressure paint stream could pierce your skin causing serious injury If an accident happens see detail...

Page 8: ...p the suction hose and return tube Place suction hose into material container a Place return tube into a waste bucket b 5 Turn power OFF 3 Plug in the sprayer Turn the PRIME SPRAY knob to PRIME Turn t...

Page 9: ...ition a Unlock the spray gun trigger 4 Turn the PRIME SPRAY knob to SPRAY maximum pressure 2 Point the spray gun at a piece of scrap material cardboard Squeeze and hold trigger for steps 3 5 5 Continu...

Page 10: ...gun filter may not be ideal for the type of material you are spraying Refer to the chart below and on page 75 Spray Tip Size Filter Color Spray Material Initial Pressure Setting 411 Red Thin stains s...

Page 11: ...ique 8 10 20 25 cm GOOD SPRAY PATTERN BAD SPRAY PATTERN TAILING correct See page 12 14 Start stroke End stroke Pull trigger Release trigger Move steadily correct correct inCorrect Tip Flex your wrist...

Page 12: ...te relieve pressure by 1 slowly turn PRIME SPRAY knob to PRIME 2 unlock the spray gun and 3 squeeze trigger while pointing at scrap material cardboard Release trigger lock the spray gun and try rotati...

Page 13: ...tears are found 4 Remove the filter from the housing Clean with appropriate cleaning solution warm soapy water for latex materials mineral spirits for oil based materials 2 Pull trigger guard from fi...

Page 14: ...ew the inlet filter from the fitting on the end of the suction tube 3 Replace the cleaned filter by threading it back into the fitting on the end of the suction tube 2 Clean the filter using the appro...

Page 15: ...sed material follow instructions for Cleanup on page 16 Shutdown Startup 1 Peform the Pressure Relief Procedure page 7 1 Remove the spray gun from the plastic bag or the water 2 Place spray gun in pla...

Page 16: ...leanup instructions using warm soapy water Follow these steps whenever cleaning with mineral spirits If spraying or cleaning with oil based materials the spray gun must be grounded while preparing the...

Page 17: ...upply to the garden hose on Turn the pump ON Water will go into the suction tube and out through the return tube Let the pump run for a few minutes and leave pump running for next steps 9 Point the sp...

Page 18: ...turn the power ON and turn the PRIME SPRAY knob to SPRAY MINIMUM PRESSURE 4 Point the spray gun at the side of a waste container Ground the gun against the side of a metal waste container if flushing...

Page 19: ...Pour a few drops of Multi Purpose Oil inside gun housing 2 Pull trigger guard to separate from filter housing and unscrew housing using a wrench Note Tighten the wrench over the wrench flats a 6 Insta...

Page 20: ...lve with a rag Turn power ON and let the pump run for five seconds 2 Remove the suction tube Using a wrench remove the spray hose 6 Replace suction tube Insert suction tube into the inlet valve housin...

Page 21: ...by improper cleaning or storage Replacement kits may be ordered by calling the customer service number found on page 1 You will need Adjustable wrench Multi Purpose Oil Warm soapy water if using late...

Page 22: ...stuck from old material Push red inlet release button to release If still stuck refer to Clean the Inlet Filter see page 14 or Replace the Inlet Valve see page 21 6 The outlet valve is stuck Refer to...

Page 23: ...14 4 The spray gun filter is clogged Refer to Clean the Spray Gun Filter see page 13 Keep extra filters on hand 5 The spray tip is worn Replace the spray tip 6 The material is too thick Thin material...

Page 24: ...English Fran ais Espa ol 72 1 6 7 3 2 4 5 9 8 Sprayer Pulv risateur Rociador Parts List Liste de Pi ces Lista de Piezas...

Page 25: ...ing Raccord de soupape d entr e Conector de v lvula de entrada 1 7 0504163 Inlet valve kit Trousse de joint de soupape d entr e Juego de sellos para la v lvula de entrada 1 8 9871105 O ring Joint tori...

Page 26: ...embout Ensamblaje de protecci n 1 2 0501515 Tip 515 Buse 515 Boquilla 515 1 3 0515229 Complete gun assembly Includes items 3 6 Pistolet et ses composants incluis les articles 3 6 Ensamblaje de la pis...

Page 27: ...dues s par ment Buse Filtre Mati re liquide pulv riser Initial pression No de pi ce Dimension No de pi ce Type de filtre Couleur 0501411 411 0154918 Extra fin Rouge Mati re liquide pulv riser moins pa...

Page 28: ...QUE CE SOIT POUR UNE RUPTURE DE CETTE GARANTIE OU TOUTE AUTRE RAISON Si un produit est d fectueux en ce qui concerne les mat riaux ou l ex cution pendant la p riode de garantie applicable vous devez l...

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