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  7.  Do not kink or over-bend the hose. Airless hose can 

develop leaks from wear, kinking and abuse.  A leak 

can inject material into the skin.  

  8.  Do not expose the hose to temperatures or pressures in 

excess of those specified by manufacturer.

  9.  Do not use the hose as a strength member to pull or lift 

the equipment.

 10.  Use lowest possible pressure to flush equipment.

 11.  Follow all appropriate local, state and national codes 

governing ventilation, fire prevention and operation.

 12.  The United States Government Safety Standards have 

been adopted under the Occupational Safety and 

Health Act (OSHA).  These standards, particularly part 

1910 of the General Standards and part 1926 of the 
Construction Standards should be consulted.

 13.  Before each use, check all hoses for cuts, leaks, 

abrasion or bulging of cover.  Check for damage or 

movement of couplings.  Immediately replace hose if 

any of those conditions exist. Never repair a paint hose.  

Replace with a conductive high-pressure hose.

 14.  Do not spray outdoors on windy days.
 15.  Always unplug cord from outlet before working on 

equipment (electric models only).

Gasoline Engine Safety

The engine exhaust from this unit contains 

chemicals known to the State of California to 
cause cancer, birth defects, or other 
reproductive harm.

  •  Gas engines are designed to give safe and dependable 

service if operated according to instructions.  Read 

and understand the engine Owner’s Manual before 
operating the engine.  Failure to do so could result in 
personal injury or equipment damage.

  •  To prevent fire hazards and to provide adequate 

ventilation, keep the engine at least 1 meter (3 feet) 

away from buildings and other equipment during 

operation.  Do not place flammable objects close to the 

engine.

  •  To prevent fire or explosion hazard, avoid spraying or 

splashing any flammable solvent near the engine.

  •  Children and pets must be kept away from the area of 

operation due to a possibility of burns from hot engine 
components or injury from any equipment the engine 
may be used to operate. 

  •  Know how to stop the engine quickly, and understand 

the operation of all controls.  Never permit anyone to 

operate the engine without proper instructions. 

  •  Gasoline is extremely flammable and is explosive under 

certain conditions. 

  •  Refuel in a well-ventilated area with the engine stopped.  

Do not smoke or allow flames or sparks in the refueling 

area or where gasoline is stored. 

  •  Do not overfill the fuel tank.  After refueling, make 

sure the tank cap is closed properly and securely. 

  •  Be careful not to spill fuel when refueling.  Fuel 

vapor or spilled fuel may ignite.  If any fuel is 

spilled, make sure the area is dry before starting 

the engine. 

  •  Never run the engine in an enclosed or confined 

area.  Exhaust contains poisonous carbon 
monoxide gas; exposure may cause loss of 
consciousness and may lead to death. 

  •  The muffler becomes very hot during operation 

and remains hot for a while after stopping the 

engine.  Be careful not to touch the muffler while 

it is hot.  To avoid severe burns or fire hazards, let 

the engine cool before transporting it or storing it 
indoors. 

  •  Never ship/transport unit with gasoline in the tank.

  •  Never dispose of the unit when it is filled with oil 

or gas.  Follow all appropriate local, state, and 

national regulations when disposing of the unit.    

Safety Shut-Off Switch

The safety shut-off switch is pre-set by the factory to 

shut down the sprayer to prevent over-pressurization.  

Do not attempt to adjust or tamper with the safety shut-

off switch.  Contact an authorized service center if this 

setting requires adjustment.

 NOTE:  The safety shut-off switch should be set 

to shut down the sprayer between 3200 – 
3300 PSI.

Fueling (gas engine)

Gasoline is extremely flammable and is 

explosive under certain conditions.

  •  ALWAYS turn the engine off before refueling.

  •  Refuel in a well-ventilated area.

  •  Do not smoke or allow flames or sparks in the 

refueling area or where gasoline is stored.

  •  Do not overfill the fuel tank.  After refueling, make 

sure the tank cap is closed properly and securely.

  •  Be careful not to spill fuel when refueling.  Spilled 

fuel or fuel vapor may ignite.  If any fuel is spilled, 

make sure the area is dry before starting the 
engine.

  •  Avoid repeated or prolonged contact with skin or 

breathing of vapor. 

  •  Keep out of the reach of children.

Fuel Specifications

  •  Use automotive gasoline that has a pump octane 

number of 86 or higher, or that has a research 

octane number of 91 or higher.  Use of a lower 
octane gasoline can cause persistent “pinging” 

or heavy “spark knock” (a metallic rapping noise) 

which, if severe, can lead to engine damage. 

 NOTE:  If “spark knock” or “pinging” occurs 

at a steady engine speed under normal 
load, change brands of gasoline.  If 
spark knock or pinging persists, consult 
an authorized dealer of the engine 
manufacturer.  Failure to do so is 
considered misuse, and damage caused 
by misuse is not covered by the engine 
manufacturer’s limited warranty. 

 NOTE:  Occasionally you may experience light 

spark knock while operating under heavy 
loads.  This is no cause for concern, it 
simply means your engine is operating 

efficiently. 

  •  Unleaded fuel produces fewer engine and spark 

plug deposits and extends the life of the exhaust 
system components. 

  •  Never use stale or contaminated gasoline or an oil/

gasoline mixture.  Avoid getting dirt, dust, or water 

in the fuel tank.

Gasolines Containing Alcohol

If you decide to use a gasoline containing alcohol 

(gasohol), be sure its octane rating is at least as high as 

that recommended by the engine manufacturer.  There 

are two types of “gasohol”: one containing ethanol, and 

the other containing methanol.  Do not use gasohol that 
contains more than 10% ethanol.  Do not use gasoline 

containing methanol (methyl or wood alcohol) that does 

not also contain co-solvents and corrosion inhibitors for 

methanol.  Never use gasoline containing more than 

5% methanol, even if it has co-solvents and corrosion 

inhibitors. 

 NOTE:  Fuel system damage or engine per-

formance problems resulting from the 
use of fuels that contain alcohol is not 
covered under the warranty.  The engine 
manufacturer cannot endorse the use of 
fuels containing methanol since evidence 
of their suitability is incomplete at this time.

 

  Before buying gasoline from an unfamiliar 

station, try to find out if the gasoline 

contains alcohol.  If it does, confirm the 

type and percentage of alcohol used.  If 
you notice any undesirable operating 
characteristics while using a gasoline that 
contains alcohol, or one that you think 
contains alcohol, switch to a gasoline 
that you know does not contain alcohol. 

Summary of Contents for Procoat 9185G

Page 1: ... Français page 25 Español página 49 14 Clean the Inlet Filter 15 Short Term Storage 16 Cleanup latex materials 18 Cleanup oil based materials 19 Cleaning the Spray Gun Components 20 Long Term Storage 21 Cleaning the Sureflo Valve 22 Troubleshooting 72 Parts List 76 Warranty Questions Call Wagner Technical Service at 1 800 880 0993 Register your product online at www wagnerspraytech com Proper regi...

Page 2: ... and working c WARNING To reduce the risk of skin injection 1 Do not aim the gun at or spray any person or animal 2 Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body 3 Always use the nozzle tip guard Do not spray without the nozzle tip guard in place 4 Only use a nozzle tip specified by the manufacturer 5 Use caution when cleanin...

Page 3: ...n it is filled with oil or gas Follow all appropriate local state and national regulations when disposing of the unit Safety Shut Off Switch The safety shut off switch is pre set by the factory to shut down the sprayer to prevent over pressurization Do not attempt to adjust or tamper with the safety shut off switch Contact an authorized service center if this setting requires adjustment NOTE The s...

Page 4: ...t filter Spray hose port reverse side DirectLink pressure control knob AutoOiler cap Hose wrap Engine Pump cleaning adapter AutoOiler button PRIME SPRAY knob Cart knob 2 Grounding cable Shutoff switch Spray guard Spray tip 1 Make sure the gas tank s fu Move the choke ever a up to the fu choke pos t on 2 Push the rubber pr me button b 7 10 t mes 3 Pu the starter rope c rap d y and firm y Cont nue t...

Page 5: ...justed based on your spraying needs Trigger lock Engage the trigger lock whenever the gun is not in use GS 07 The gun is locked when the trigger lock is at a 90º angle perpendicular to the trigger in either direction Suction tube a The suction tube draws the fluid from the original container into the pump Material return tube b Fluid is sent out through the return tube and back into the original c...

Page 6: ...ead the other end of the hose to the spray gun Hold the gun with one adjustable wrench and tighten the hose nut with the other 4 Hold the port with an adjustable wrench and tighten the hose with the other 3 Thread one end of the high pressure spray hose to the spray hose port You will need Two adjustable wrenches Note It will be much easier to attach the hose to the sprayer if you uncoil it first ...

Page 7: ...n so you don t accidently spray yourself The high pressure paint stream could pierce your skin causing serious injury If an accident happens see detail procedures in the Safety Information section on pages 2 3 See physician immediately and bring this instruction manual 4 Press and hold the red engine shutoff switch until the engine stops running 5 Unlock the spray gun Briefly pull the trigger to f...

Page 8: ... 5 Turn the PRIME SPRAY knob to PRIME 4 Place a full container of spraying material underneath the suction tube a Hold the return tube into a waste container b 6 Attach the supplied grounding wire to a grounded object Start the engine see directions on page 4 7 Increase the pressure to maximum Allow pump to run until you see spray material flowing from the return tube 8 Shut the engine off Place r...

Page 9: ... a separate waste container Unlock the spray gun trigger Squeeze and hold trigger for steps 2 3 3 Continue to squeeze trigger until the material is flowing freely through the spray gun 4 Peform the Pressure Relief Procedure page 7 2 Turn the PRIME SPRAY knob to SPRAY 5 Thread the spray tip guard assembly onto the gun Tighten by hand 6 Rotate spray tip forward to one of the SPRAY positions Unlock t...

Page 10: ...ay tip and gun filter may not be ideal for the type of material you are spraying Spray Tip Size Filter Color Spray Material Initial Pressure Setting 311 Red Thin stains sealers Minimum 313 Yellow Latex paints stains Maximum 413 415 515 517 White Thick latex paints stains Maximum Hold the Spray Gun Level Practice on a piece of scrap material cardboard Tip Trigger gun after starting the stroke Relea...

Page 11: ...e 50 Overlap 8 10 20 25 cm GOOD SPRAY PATTERN BAD SPRAY PATTERN TAILING correct See page 12 14 Start stroke End stroke Pull trigger Release trigger Move steadily correct correct inCorrect Tip F ex your wr st as you move n order to keep gun para e to the surface ...

Page 12: ...urn PRIME SPRAY knob to PRIME 2 unlock the spray gun and 3 squeeze trigger while pointing at scrap material cardboard Release trigger lock the spray gun and try rotating spray tip again 3 Make sure the PRIME SPRAY knob is turned to SPRAY Unlock the spray gun 4 Point at a piece of scrap material cardboard and squeeze trigger until material comes out in a high pressure stream Release the trigger and...

Page 13: ...ears are found 4 Remove the filter from the housing Clean with appropriate cleaning solution warm soapy water for latex materials mineral spirits for oil based materials 2 Pull trigger guard from filter housing 6 Replace cleaned filter tapered end first into the gun housing Note It is important to place tapered end first to ensure proper sprayer operation 3 Tighten the wrench over the wrench flats...

Page 14: ...rew the inlet filter from the fitting on the end of the suction tube 3 Replace the cleaned filter by threading it back into the fitting on the end of the suction tube Note If after completing all of the steps in Spraying Troubleshooting you are still experiencing problems spraying refer to the Troubleshooting section page 22 2 Clean the filter using the appropriate cleaning solution warm soapy wat...

Page 15: ...d material follow instructions for Cleanup on page 16 Shutdown Startup 1 Peform the Pressure Relief Procedure page 7 1 Remove the spray gun from the plastic bag or the water 2 Place spray gun in plastic bag or immerse into bucket of water 2 If water was added during shut down stir water into material with the stir stick 3 Pour 1 2 cup water slowly on the top of the paint to prevent the paint from ...

Page 16: ...hose or cleaning Ground the gun by holding it against the edge of a metal container while purging Failure to do so may lead to a static electric discharge which may cause a fire Always flush spray gun at least one hose length from spray pump If collecting flushed solvent in one gallon metal container place it into an empty five gallon container then flush Area must be free from vapors Follow all c...

Page 17: ... to the garden hose on Start the engine see page 4 Water will go into the suction tube and out through the return tube Let the pump run for a few minutes and leave pump running for next steps 9 Point the spray gun at the side of a waste container 10 While squeezing the trigger turn the PRIME SPRAY knob to SPRAY 11 Continue squeezing the trigger until fluid is coming out clear 12 Perform Pressure R...

Page 18: ...o SPRAY 4 Start the engine see instructions on page 4 Point the spray gun at the side of a waste container Ground the gun against the side of a metal waste container if flushing with mineral spirits 2 Remove the spray tip and place into an empty waste container 6 Continue squeezing the trigger until fluid is coming out clear You may need to get new cleaning solution 3 Attach the supplied grounding...

Page 19: ...st Reassemble spray gun 4 Pour a few drops of light household oil inside gun housing 2 Pull trigger guard to separate from filter housing and unscrew housing using a wrench Note Tighten the wrench over the wrench flats a 6 Line up the tabs b on the spray tip with the slots in the guard assembly Slide the tip into the guard 3 Remove filter from spray gun Clean spray tip and filter with soft bristle...

Page 20: ...pray hose 2 Fill a cup or other container with two ounces of Piston Oil light household oil can be substituted Start the engine see directions on page 4 4 Replace suction tube 5 Wipe entire unit hose and spray gun to remove accumulated spray material 3 Cover the outlet valve with a rag Submerge the Sureflo valve a into the oil When oil has been sucked from the cup press and hold the engine shutoff...

Page 21: ...e Sureflo Valve assembly Call Technical Service 1 800 880 0993 to order new Sureflo valve assembly 1 Remove the suction tube 3 Lubricate the O ring on the Sureflo Valve b with petroleum jelly Replace Sureflo Valve assembly by screwing it into the sprayer Tighten with the wrench 2 Unscrew the Sureflo Valve assembly a from the sprayer Visually inspect the inside and outside of the Sureflo Valve asse...

Page 22: ...hnical Service 7 The inlet valve is worn or damaged Take sprayer to Wagner Authorized Service Center 8 The PRIME SPRAY valve is plugged Take sprayer to Wagner Authorized Service Center Problem C The sprayer draws up material but the pressure drops when the gun is triggered bad spray pattern Cause Solution 1 Pressure too low Increase the pressure 2 The spray tip is worn Replace spray tip with a new...

Page 23: ... 4 The spray gun filter is clogged Refer to Clean the Spray Gun Filter see page 13 Keep extra filters on hand 5 The spray tip is worn Replace the spray tip 6 The material is too thick Thin material using appropriate thinning solution 7 Pressure loss Refer to Causes and Solutions for Problem C Problem I The spray tip will not turn Cause Solution 1 High pressure has locked the spray tip in place Ref...

Page 24: ... unidad no contiene piezas que se puedan reparar No intente repararlas personalmente Lleve el rociador a un Centro de servicio autorizado de Wagner Item Art Art Part No No de piéce Pieza No English Description Français Description Español Descripción Qty Qté Cant 1 0293198A Cart assemb y Ensemb e du char ot Ensamb aje de carr to 1 2 0523320A Hose wrap Support du flex b e Soporte de manguera 1 3 05...

Page 25: ...0516127 Suct on set D spos t f d asp rat on Juego de succ ón 1 2 0512389 Return tube Tube de retour Tubo de retorno 1 3 0512390 C p Agrafe Abrazadera 1 4 0552947 In et fi ter F tre d entrée F tro de entrada 1 5 0327226 Squeeze c p Agrafe de compress on Abrazadera de apretón 1 6 9885553 Return tube fitt ng Raccord de tube de retour Conector de tubo de retorno 1 7 0515146 Pump c ean ng adapter Adapt...

Page 26: ...A ojam ento de fi tro 1 5 0347706A Sw ve Raccord G rator a 1 1 2 3 5 4 Guard Assembly Ensemble de déflecteur Ensamblaje del protección Item Art Art Part No No de piéce Pieza No English Description Français Description Español Descripción Qty Qté Cant 1 0271441 Hook gu de Gu de de crochet Guía de gancho 1 2 0501011 Guard assemb y Déflecteur Ensamb aje de protecc ón 1 3 0271442 Latch gu de Gu de de ...

Page 27: ...ston O 0297055 Pump Sh e d 12 oz Pump Sh e d 12 oz Pump Sh e d 12 oz 0508071 Pa nt Mate 1 qt Pa nt Mate 1 L Pa nt Mate 1 L 0286024 GS 07 spray gun Modè e du p sto et GS 07 Mode o de p sto a roc adora GS 07 0286025 GS 08 spray gun Modè e du p sto et GS 08 Mode o de p sto a roc adora GS 08 0270192 A r ess hose 25 x 1 4 F ex b e sans a r 7 6 m x 0 6 cm Manguera 7 6 m x 0 6 cm 0523044 A r ess hose 35 ...

Page 28: ...AGES INTÉRÊTS INDIRECTS OU consÉcutifs QUE CE SOIT POUR UNE RUPTURE DE CETTE GARANTIE OU TOUTE AUTRE RAISON En cas de défaut de matériau ou de fabrication du produit durant la période de garantie applicable appelez le Service technique Wagner au 1 800 880 0993 Ne renvoyez pas le produit au détaillant original Dans le cadre du programme de remplacement gratuit d outils Wagner le Service technique W...

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