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English

 

Important Safety 

Information

Read all safety information before operating 

the equipment. Save these instructions

Indicates a hazardous situation which, if not 
avoided, could result in death or serious injury.

  a)   To reduce the risks of fire or explosion, electrical 

shock and the injury to persons, read and 
understand all instructions included in this manual. 
Be familiar with the controls and proper usage of 
the equipment.

  b)   WARNING - To reduce the risk of fire 

or explosion:

  1.  Do not spray flammable or combustible 

materials near an open flame, pilot lights or sources 

of ignition such as hot objects, cigarettes, motors, 

electrical equipment and electrical appliances.  Avoid 

creating sparks from connecting and disconnecting 
power cords.

  2.  Use extreme caution when using materials with 

a flashpoint below 70ºF (21ºC). Flashpoint is the 

temperature that a fluid can produce enough vapors to 

ignite.

  3.  Paint or solvent flowing through the equipment is able 

to result in static electricity.  Static electricity creates 

a risk of fire or explosion in the presence of paint or 

solvent fumes.  All parts of the spray system, including 

the pump, hose assembly, spray gun and objects in 

and around the spray area shall be properly grounded 
to protect against static discharge and sparks. Use only 

conductive or grounded high-pressure airless paint 

sprayer hoses specified by the manufacturer.

  4.  Verify that all containers and collection systems are 

grounded to prevent static discharge.

  5.  Connect to a grounded outlet and use grounded 

extension cords (electric models only).  Do not use a 3 

to 2 adapter.

  6.  Do not use a paint or solvent containing halogenated 

hydrocarbons.  Such as chlorine, bleach mildewcide, 

methylene chloride and trichloroethane.  They are not 
compatible with aluminum.  Contact the coating supplier 
about compatibility of material with aluminum.

  7.  Keep spray area well ventilated.  Keep a good 

supply of fresh air moving through the area to keep 

the air within the spray area free from accumulation 

of flammable vapors. Keep pump assembly in well 

ventilated area.  Do not spray pump assembly.

  8.  Do not smoke in the spray area.

  9.  Do not operate light switches, engines, or similar 

spark producing products in the spray area.

 10.  Keep area clean and free of paint or solvent 

containers, rags, and other flammable materials.

 11.  Know the contents of the paint and solvents being 

sprayed.  Read all Material Safety Data Sheets 

(MSDS) and container labels provided with the 

paints and solvents.  Follow the paint and solvent 

manufacture’s safety instructions.

 12.  Place pump at least 25 feet (7.62 meters) from the 

spray object in a well ventilated area (add more 

hose if necessary).  Flammable vapors are often 

heavier than air. Floor area must be extremely well 

ventilated.  The pump contains arcing parts that 

emit sparks and can ignite vapors.

 13.  Plastic can cause static sparks.  Never hang plastic 

to enclose spray area.  Do not use plastic drop 

cloths when spraying flammable material.

 14.  Fire extinguisher equipment shall be present and 

working.

  c)  WARNING - To reduce the risk of skin 

injection:

  1.  Do not aim the gun at, or spray any person 

or animal.

  2.  Keep hands and other body parts away from the 

discharge. For example, do not try to stop leaks 

with any part of the body.

  3.  Always use the nozzle tip guard.  Do not spray 

without the nozzle tip guard in place.

  4.  Only use a nozzle tip specified by the 

manufacturer.

  5.  Use caution when cleaning and changing nozzle 

tips.  In the case where the nozzle tip clogs while 

spraying, ALWAYS lock gun trigger, shut pump 

off, and release all pressure before servicing, 

cleaning tip or guard, or changing tip.  Pressure 

will not be released by turning off the motor.  The 

PRIME/SPRAY valve or pressure bleed valve must 

be turned to their appropriate positions to relieve 

system pressure.  Refer to PRESSURE RELIEF 
PROCEDURE described in the pump manual.

  6.  Do not leave the unit energized or under pressure 

while unattended. When the unit is not in use, turn 

off the unit and relieve the pressure in accordance 

with the manufacturer’s instructions.

  7.  High-pressure spray is able to inject toxins into 

the body and cause serious bodily injury.  In the 

event that injection occurs, seek medical attention 

immediately.

  8.  Check hoses and parts for signs of damage, a 

leak can inject material into the skin. Inspect hose 
before each use.  Replace any damaged hoses or 
parts.

  9.  This system is capable of producing 3000 PSI / 207 

Bar.  Only use replacement parts or accessories 

that are specified by the manufacturer and that are 

rated a minimum of 3000 PSI.  This includes spray 

tips, nozzle guards, guns, extensions, fittings, and 

hose.

 10.  Always engage the trigger lock when not spraying.  

Verify the trigger lock is functioning properly.

 11.  Verify that all connections are secure before 

operating the unit.

 12.  Know how to stop the unit and bleed pressure 

quickly. Be thoroughly familiar with the controls.  
Pressure will not be released by turning off the 

motor.  The PRIME/SPRAY valve or pressure bleed 

valve must be turned to their appropriate positions 

to relieve system pressure.  Refer to PRESSURE 

RELIEF PROCEDURE described in the pump 
manual.

 13.  Always remove the spray tip before flushing or 

cleaning the system.

NOTE TO PHYSICIAN: 

Injection into the skin is a traumatic injury. It is 
important to treat the injury as soon as possible. 

DO NOT delay treatment to research toxicity. 

Toxicity is a concern with some coatings injected 

directly into the blood stream. Consultation with 
a plastic surgeon or reconstructive hand surgeon 
may be advisable.

  d)  WARNING - To reduce the risk of injury:

  1.  Always wear appropriate gloves, eye protection, 

clothing and a respirator or mask when painting.  

Hazardous vapors – Paints, solvents, insecticides, 

and other materials can be harmful if inhaled or 

come in contact with body.  Vapors can cause 

severe nausea, fainting or poisoning.

  2.  Wear ear protection.  This unit can produce noise 

levels above 85 dB(A).

  3.  Do not operate or spray near children.  Keep 

children away from equipment at all times.

  4.  Do not overreach or stand on an unstable support.  

Keep effective footing and balance at all times.

  5.  Stay alert and watch what you are doing.
  6.  Do not operate the unit when fatigued or under the 

influence of drugs or alcohol.

Summary of Contents for Procoat 9185G

Page 1: ... Français page 25 Español página 49 14 Clean the Inlet Filter 15 Short Term Storage 16 Cleanup latex materials 18 Cleanup oil based materials 19 Cleaning the Spray Gun Components 20 Long Term Storage 21 Cleaning the Sureflo Valve 22 Troubleshooting 72 Parts List 76 Warranty Questions Call Wagner Technical Service at 1 800 880 0993 Register your product online at www wagnerspraytech com Proper regi...

Page 2: ... and working c WARNING To reduce the risk of skin injection 1 Do not aim the gun at or spray any person or animal 2 Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body 3 Always use the nozzle tip guard Do not spray without the nozzle tip guard in place 4 Only use a nozzle tip specified by the manufacturer 5 Use caution when cleanin...

Page 3: ...n it is filled with oil or gas Follow all appropriate local state and national regulations when disposing of the unit Safety Shut Off Switch The safety shut off switch is pre set by the factory to shut down the sprayer to prevent over pressurization Do not attempt to adjust or tamper with the safety shut off switch Contact an authorized service center if this setting requires adjustment NOTE The s...

Page 4: ...t filter Spray hose port reverse side DirectLink pressure control knob AutoOiler cap Hose wrap Engine Pump cleaning adapter AutoOiler button PRIME SPRAY knob Cart knob 2 Grounding cable Shutoff switch Spray guard Spray tip 1 Make sure the gas tank s fu Move the choke ever a up to the fu choke pos t on 2 Push the rubber pr me button b 7 10 t mes 3 Pu the starter rope c rap d y and firm y Cont nue t...

Page 5: ...justed based on your spraying needs Trigger lock Engage the trigger lock whenever the gun is not in use GS 07 The gun is locked when the trigger lock is at a 90º angle perpendicular to the trigger in either direction Suction tube a The suction tube draws the fluid from the original container into the pump Material return tube b Fluid is sent out through the return tube and back into the original c...

Page 6: ...ead the other end of the hose to the spray gun Hold the gun with one adjustable wrench and tighten the hose nut with the other 4 Hold the port with an adjustable wrench and tighten the hose with the other 3 Thread one end of the high pressure spray hose to the spray hose port You will need Two adjustable wrenches Note It will be much easier to attach the hose to the sprayer if you uncoil it first ...

Page 7: ...n so you don t accidently spray yourself The high pressure paint stream could pierce your skin causing serious injury If an accident happens see detail procedures in the Safety Information section on pages 2 3 See physician immediately and bring this instruction manual 4 Press and hold the red engine shutoff switch until the engine stops running 5 Unlock the spray gun Briefly pull the trigger to f...

Page 8: ... 5 Turn the PRIME SPRAY knob to PRIME 4 Place a full container of spraying material underneath the suction tube a Hold the return tube into a waste container b 6 Attach the supplied grounding wire to a grounded object Start the engine see directions on page 4 7 Increase the pressure to maximum Allow pump to run until you see spray material flowing from the return tube 8 Shut the engine off Place r...

Page 9: ... a separate waste container Unlock the spray gun trigger Squeeze and hold trigger for steps 2 3 3 Continue to squeeze trigger until the material is flowing freely through the spray gun 4 Peform the Pressure Relief Procedure page 7 2 Turn the PRIME SPRAY knob to SPRAY 5 Thread the spray tip guard assembly onto the gun Tighten by hand 6 Rotate spray tip forward to one of the SPRAY positions Unlock t...

Page 10: ...ay tip and gun filter may not be ideal for the type of material you are spraying Spray Tip Size Filter Color Spray Material Initial Pressure Setting 311 Red Thin stains sealers Minimum 313 Yellow Latex paints stains Maximum 413 415 515 517 White Thick latex paints stains Maximum Hold the Spray Gun Level Practice on a piece of scrap material cardboard Tip Trigger gun after starting the stroke Relea...

Page 11: ...e 50 Overlap 8 10 20 25 cm GOOD SPRAY PATTERN BAD SPRAY PATTERN TAILING correct See page 12 14 Start stroke End stroke Pull trigger Release trigger Move steadily correct correct inCorrect Tip F ex your wr st as you move n order to keep gun para e to the surface ...

Page 12: ...urn PRIME SPRAY knob to PRIME 2 unlock the spray gun and 3 squeeze trigger while pointing at scrap material cardboard Release trigger lock the spray gun and try rotating spray tip again 3 Make sure the PRIME SPRAY knob is turned to SPRAY Unlock the spray gun 4 Point at a piece of scrap material cardboard and squeeze trigger until material comes out in a high pressure stream Release the trigger and...

Page 13: ...ears are found 4 Remove the filter from the housing Clean with appropriate cleaning solution warm soapy water for latex materials mineral spirits for oil based materials 2 Pull trigger guard from filter housing 6 Replace cleaned filter tapered end first into the gun housing Note It is important to place tapered end first to ensure proper sprayer operation 3 Tighten the wrench over the wrench flats...

Page 14: ...rew the inlet filter from the fitting on the end of the suction tube 3 Replace the cleaned filter by threading it back into the fitting on the end of the suction tube Note If after completing all of the steps in Spraying Troubleshooting you are still experiencing problems spraying refer to the Troubleshooting section page 22 2 Clean the filter using the appropriate cleaning solution warm soapy wat...

Page 15: ...d material follow instructions for Cleanup on page 16 Shutdown Startup 1 Peform the Pressure Relief Procedure page 7 1 Remove the spray gun from the plastic bag or the water 2 Place spray gun in plastic bag or immerse into bucket of water 2 If water was added during shut down stir water into material with the stir stick 3 Pour 1 2 cup water slowly on the top of the paint to prevent the paint from ...

Page 16: ...hose or cleaning Ground the gun by holding it against the edge of a metal container while purging Failure to do so may lead to a static electric discharge which may cause a fire Always flush spray gun at least one hose length from spray pump If collecting flushed solvent in one gallon metal container place it into an empty five gallon container then flush Area must be free from vapors Follow all c...

Page 17: ... to the garden hose on Start the engine see page 4 Water will go into the suction tube and out through the return tube Let the pump run for a few minutes and leave pump running for next steps 9 Point the spray gun at the side of a waste container 10 While squeezing the trigger turn the PRIME SPRAY knob to SPRAY 11 Continue squeezing the trigger until fluid is coming out clear 12 Perform Pressure R...

Page 18: ...o SPRAY 4 Start the engine see instructions on page 4 Point the spray gun at the side of a waste container Ground the gun against the side of a metal waste container if flushing with mineral spirits 2 Remove the spray tip and place into an empty waste container 6 Continue squeezing the trigger until fluid is coming out clear You may need to get new cleaning solution 3 Attach the supplied grounding...

Page 19: ...st Reassemble spray gun 4 Pour a few drops of light household oil inside gun housing 2 Pull trigger guard to separate from filter housing and unscrew housing using a wrench Note Tighten the wrench over the wrench flats a 6 Line up the tabs b on the spray tip with the slots in the guard assembly Slide the tip into the guard 3 Remove filter from spray gun Clean spray tip and filter with soft bristle...

Page 20: ...pray hose 2 Fill a cup or other container with two ounces of Piston Oil light household oil can be substituted Start the engine see directions on page 4 4 Replace suction tube 5 Wipe entire unit hose and spray gun to remove accumulated spray material 3 Cover the outlet valve with a rag Submerge the Sureflo valve a into the oil When oil has been sucked from the cup press and hold the engine shutoff...

Page 21: ...e Sureflo Valve assembly Call Technical Service 1 800 880 0993 to order new Sureflo valve assembly 1 Remove the suction tube 3 Lubricate the O ring on the Sureflo Valve b with petroleum jelly Replace Sureflo Valve assembly by screwing it into the sprayer Tighten with the wrench 2 Unscrew the Sureflo Valve assembly a from the sprayer Visually inspect the inside and outside of the Sureflo Valve asse...

Page 22: ...hnical Service 7 The inlet valve is worn or damaged Take sprayer to Wagner Authorized Service Center 8 The PRIME SPRAY valve is plugged Take sprayer to Wagner Authorized Service Center Problem C The sprayer draws up material but the pressure drops when the gun is triggered bad spray pattern Cause Solution 1 Pressure too low Increase the pressure 2 The spray tip is worn Replace spray tip with a new...

Page 23: ... 4 The spray gun filter is clogged Refer to Clean the Spray Gun Filter see page 13 Keep extra filters on hand 5 The spray tip is worn Replace the spray tip 6 The material is too thick Thin material using appropriate thinning solution 7 Pressure loss Refer to Causes and Solutions for Problem C Problem I The spray tip will not turn Cause Solution 1 High pressure has locked the spray tip in place Ref...

Page 24: ... unidad no contiene piezas que se puedan reparar No intente repararlas personalmente Lleve el rociador a un Centro de servicio autorizado de Wagner Item Art Art Part No No de piéce Pieza No English Description Français Description Español Descripción Qty Qté Cant 1 0293198A Cart assemb y Ensemb e du char ot Ensamb aje de carr to 1 2 0523320A Hose wrap Support du flex b e Soporte de manguera 1 3 05...

Page 25: ...0516127 Suct on set D spos t f d asp rat on Juego de succ ón 1 2 0512389 Return tube Tube de retour Tubo de retorno 1 3 0512390 C p Agrafe Abrazadera 1 4 0552947 In et fi ter F tre d entrée F tro de entrada 1 5 0327226 Squeeze c p Agrafe de compress on Abrazadera de apretón 1 6 9885553 Return tube fitt ng Raccord de tube de retour Conector de tubo de retorno 1 7 0515146 Pump c ean ng adapter Adapt...

Page 26: ...A ojam ento de fi tro 1 5 0347706A Sw ve Raccord G rator a 1 1 2 3 5 4 Guard Assembly Ensemble de déflecteur Ensamblaje del protección Item Art Art Part No No de piéce Pieza No English Description Français Description Español Descripción Qty Qté Cant 1 0271441 Hook gu de Gu de de crochet Guía de gancho 1 2 0501011 Guard assemb y Déflecteur Ensamb aje de protecc ón 1 3 0271442 Latch gu de Gu de de ...

Page 27: ...ston O 0297055 Pump Sh e d 12 oz Pump Sh e d 12 oz Pump Sh e d 12 oz 0508071 Pa nt Mate 1 qt Pa nt Mate 1 L Pa nt Mate 1 L 0286024 GS 07 spray gun Modè e du p sto et GS 07 Mode o de p sto a roc adora GS 07 0286025 GS 08 spray gun Modè e du p sto et GS 08 Mode o de p sto a roc adora GS 08 0270192 A r ess hose 25 x 1 4 F ex b e sans a r 7 6 m x 0 6 cm Manguera 7 6 m x 0 6 cm 0523044 A r ess hose 35 ...

Page 28: ...AGES INTÉRÊTS INDIRECTS OU consÉcutifs QUE CE SOIT POUR UNE RUPTURE DE CETTE GARANTIE OU TOUTE AUTRE RAISON En cas de défaut de matériau ou de fabrication du produit durant la période de garantie applicable appelez le Service technique Wagner au 1 800 880 0993 Ne renvoyez pas le produit au détaillant original Dans le cadre du programme de remplacement gratuit d outils Wagner le Service technique W...

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