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English

 

16 

 

Troubleshooting

Problem

  A.  Motor will not run.

  B.  Motor has a low hum and 

does not spray.

  C.  Motor operates properly but 

does not spray.

  D.  Material spitting or globbing.

  E.  Excessive fogging.

  F.  Runs and sags in paint.

  G.  Material drips from spray tip 

guard.

  H.  Motor overheats.

  I.  Material leaking from between 

spray tip and locking nut.

Cause

  1.  No power at wall outlet.  Electrical problem 

or defective motor.

  1.  Control knob turned in too far.

  2.  Seized piston.
  1.  Failure to prime with remote suction set. 

  2.  Loose or damaged suction tube. 

  3.  Plugged or worn atomizer valve.

  4.  Atomizer valve missing.

  5.  Material too thick.

  6.  Plugged spray tip.

  7.  Intake filter plugged.

  8.  Control knob needs adjusting.

  9.  Worn piston.
  1.  Low on paint.

  2.  Paint too thick.

  3.  Loose suction tube drawing in air.

  4.  Worn atomizer valve.

  5.  Worn spray tip.

  6.  Control knob needs adjusting.

  7.  Worn piston.
  1.  Pressure too high.

 

  2.  Holding sprayer too far from work surface.

  1.  Arm movement too slow, holding spray 

gun too close to work surface or applying 

too much paint at one time.

  1.  Guard is for safety and cannot be 

removed.  Some dripping is unavoidable 

with some paints.

  1.  Seized piston.

  2.  Extension cord too long.

  3.  Operating continously.
  1.  Spray tip is loose.

  2.  Atomizer valve not positioned properly.

 

  3.  Worn atomizer valve. 

  4.  Eroded pump housing

Solution

  1.  Try new wall outlet.  Take to Authorized Service 

Center for repair.

  1.  Turn control knob counterclockwise.

  2.  Disassemble sprayer and clean.
  1.  Thin paint.  Hold sprayer below level of paint can.  Oil 

intake opening. 

  2.  Tighten or replace.

  3.  Clean or replace as needed.

  4.  Put in atomizer valve.

  5.  Thin material.

  6.  Clean tip.

  7.  Clean intake filter.

  8.  Adjust.

  9.  Clean and oil or replace.

  1.  Refill container.

  2.  Thin paint.

  3.  Clean and insert firmly in intake opening on pump 

housing.

  4.  Replace atomizer valve.

  5.  Replace if worn.

  6.  Adjust.

  7.  Replace or clean and oil.

  1.  Turn flow control knob clockwise to reduce pressure 

and flow.

  2.  Hold sprayer closer to work surface.

  1.  See section on spraying (page 9).

  1.  Use a small brush on drips that fall on surface being 

sprayed.  Use a drop cloth.

  1.  Clean piston.

  2.  Replace with proper size.

  3.  Release trigger at end of pass, allow to cool
  1.  Tighten securely.

  2.  Unplug the sprayer, remove the spray tip and 

reposition the atomizer valve.

  3.  Replace.

  4.  Replace pump housing

Have you tried the recommendations above and are still having problems?  In the United States, to speak to a 

customer service representative, call our Customer Service at 1-800-328-8251 Monday through Friday between 8:00 

aM and 4:30 PM Central time.

any attempt to open the motor housing or repair any electrical parts within the unit by anyone other than an 

authorized repair technician could cause serious injury and will void the warranty.

Product Registration

Register your product online at www.wagnerspraytech.com.  Proper registration will serve as proof of purchase in the event your 

original receipt becomes misplaced or lost. 

Summary of Contents for Optimus

Page 1: ...ntainer 10 Cleaning the remote suction set 11 Cleanup Oil based Materials 12 Cleaning the material container 12 Cleaning the remote suction set 13 Cleaning the Components 14 Reassembly 14 Maintenance...

Page 2: ...nd may cause an explosion If you are unsure of a material s compatibility with aluminum contact your coating supplier English 2 Important Safety Information Read all safety information before operatin...

Page 3: ...nd must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product...

Page 4: ...es a wide pattern that can be adjusted horizontally or vertically To adjust 1 Make sure the sprayer is unplugged and that spray tip is sufficiently hand tightened 2 Orient the spray tip to achieve you...

Page 5: ...hread the container onto the pump housing Plug in the unit 3 Fill the container with the material to be used 5 Insert the suction tube into the intake opening 2 Remove the suction tube 4 Place a few d...

Page 6: ...onto the intake and return ports of the dual hose fitting The larger hose f goes onto the intake port g 2 Remove the suction tube 4 Push the dual hose fitting c into the intake and return openings on...

Page 7: ...s of the material being sprayed Turning the flow knob counterclockwise increases the amount of material flow Turning the flow knob clockwise decreases the amount of material flow a b Always practice s...

Page 8: ...ou have drop cloths protecting anything not being sprayed Anything you don t want painted that is in the area of your spraying surface should be covered or removed The time needed to prime will vary f...

Page 9: ...immediately or the sprayer could be damaged The sprayer will leak from behind the spray tip if the atomizer valve is not seated properly If you notice material leaking from this area Keep stroke even...

Page 10: ...r by scrubbing with the brush Even a small amount of material can dry like glue and keep the piston from moving causing damage to the sprayer 3 Using the spray tip turn the locking nut counterclockwis...

Page 11: ...container Trigger the sprayer until nothing more comes from the spray tip 5 Slide the pump housing assembly off the sprayer Remove the piston and spring from the pump housing Place all removed parts...

Page 12: ...aterials mineral spirits for oil based materials Plug in the sprayer 3 Attach the container and plug in the sprayer Squeeze the trigger until the solution comes though the sprayer for several seconds...

Page 13: ...based materials 3 Plug in the sprayer and squeeze the trigger and spray into a second container until the solvent coming through the sprayer is free of material Unplug the sprayer 4 Remove the suctio...

Page 14: ...priate to the type of material you sprayed 2 Using the spray tip turn the locking nut counterclockwise until it is removed 2 Insert the piston into the back of the pump housing 5 important Make sure t...

Page 15: ...ton and Spring The average life of a piston and spring will vary depending on the types of material being sprayed Replace the piston if the sprayer takes longer than 15 seconds with the suction tube o...

Page 16: ...er for repair 1 Turn control knob counterclockwise 2 Disassemble sprayer and clean 1 Thin paint Hold sprayer below level of paint can Oil intake opening 2 Tighten or replace 3 Clean or replace as need...

Page 17: ...50 Parts list Liste de pi ces Lista de piezas i a g h j p q r m b c d e f k l n o...

Page 18: ...extension hoses Tuyau souple double Conjunto de dos mangueras 1 n 0280353 Container clip Pince pour contenant Gancho de contenedor 1 o 0514209 Cleaning brush Brosse de nettoyage Cepillo de limpieza 1...

Page 19: ...la fabrication au cours de la dur e applicable de la garantie le renvoyer avec une preuve d achat port pay l un des centres de service autoris par Wagner Une liste des adresses de ces centres accompa...

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