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English

 

 

Title

Usage

Overspray:

Priming with the Remote Suction Set:

  1.  If you are using the remote suction set, you will need to 

prime the sprayer by removing air from the system.  To 

prime:  

 

  Make sure the sprayer is plugged in, and turn the flow 

control knob counterclockwise to maximum.

  3.  Aim the sprayer at a piece of scrap wood or cardboard.  Squeeze the trigger and hold until all air is out of the system and 

material is flowing freely out of the sprayer tip.  This could take up to three minutes.

  2.  Hold the sprayer below the level of the paint.  This will 

speed up the priming. 

IMPORTanT

Some sprayed materials create a cloud of paint.  Some of that cloud will spray past your intended object and also bounce off of 

it.  Wind and air currents may cause this cloud to drift onto surfaces not intended to be sprayed.  You can control the amount of 

overspray and bounce-back by  adjusting your flow and moving the sprayer closer to the work piece, but always make sure that 

you have a good spray pattern.  Always test your pattern on a scrap piece of wood or cardboard, and make sure that you have 

drop cloths protecting anything not being sprayed.  

anything you don’t want painted that is in the area of your spraying surface should be covered or removed.

 

•  The time needed to prime will vary from 30 seconds to 3 minutes depending upon the thickness of the material you 

are spraying.  

  •  If your sprayer is properly cleaned and oiled and it takes longer than three minutes to prime, your piston and/or 

pump housing may be worn and will need to be replaced before using your remote suction set.

  •  Using the remote suction set will decrease the material flow, so it will take longer to apply the same amount of 

material to the surface being sprayed.

  •  A 75% duty cycle is recommended when using the remote suction set.  For example, trigger the gun for 15 

seconds, and then allow the gun to remain idle (untriggered) for 5 seconds.  

IMPORTanT:  The suction tube must remain completely 

submerged in the material.  If it is not completely 

submerged and air is sucked into the system, the piston 

could seize.   If the piston seizes, the sound the gun makes 

will change to a low hum and the gun will quickly become 

hot to the touch.  never run the sprayer when the piston is 

seized.  Should this happen, clean the piston and the pump 

housing thoroughly using the cleanup procedures found in 

this manual.

Summary of Contents for Optimus

Page 1: ...ntainer 10 Cleaning the remote suction set 11 Cleanup Oil based Materials 12 Cleaning the material container 12 Cleaning the remote suction set 13 Cleaning the Components 14 Reassembly 14 Maintenance...

Page 2: ...nd may cause an explosion If you are unsure of a material s compatibility with aluminum contact your coating supplier English 2 Important Safety Information Read all safety information before operatin...

Page 3: ...nd must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product...

Page 4: ...es a wide pattern that can be adjusted horizontally or vertically To adjust 1 Make sure the sprayer is unplugged and that spray tip is sufficiently hand tightened 2 Orient the spray tip to achieve you...

Page 5: ...hread the container onto the pump housing Plug in the unit 3 Fill the container with the material to be used 5 Insert the suction tube into the intake opening 2 Remove the suction tube 4 Place a few d...

Page 6: ...onto the intake and return ports of the dual hose fitting The larger hose f goes onto the intake port g 2 Remove the suction tube 4 Push the dual hose fitting c into the intake and return openings on...

Page 7: ...s of the material being sprayed Turning the flow knob counterclockwise increases the amount of material flow Turning the flow knob clockwise decreases the amount of material flow a b Always practice s...

Page 8: ...ou have drop cloths protecting anything not being sprayed Anything you don t want painted that is in the area of your spraying surface should be covered or removed The time needed to prime will vary f...

Page 9: ...immediately or the sprayer could be damaged The sprayer will leak from behind the spray tip if the atomizer valve is not seated properly If you notice material leaking from this area Keep stroke even...

Page 10: ...r by scrubbing with the brush Even a small amount of material can dry like glue and keep the piston from moving causing damage to the sprayer 3 Using the spray tip turn the locking nut counterclockwis...

Page 11: ...container Trigger the sprayer until nothing more comes from the spray tip 5 Slide the pump housing assembly off the sprayer Remove the piston and spring from the pump housing Place all removed parts...

Page 12: ...aterials mineral spirits for oil based materials Plug in the sprayer 3 Attach the container and plug in the sprayer Squeeze the trigger until the solution comes though the sprayer for several seconds...

Page 13: ...based materials 3 Plug in the sprayer and squeeze the trigger and spray into a second container until the solvent coming through the sprayer is free of material Unplug the sprayer 4 Remove the suctio...

Page 14: ...priate to the type of material you sprayed 2 Using the spray tip turn the locking nut counterclockwise until it is removed 2 Insert the piston into the back of the pump housing 5 important Make sure t...

Page 15: ...ton and Spring The average life of a piston and spring will vary depending on the types of material being sprayed Replace the piston if the sprayer takes longer than 15 seconds with the suction tube o...

Page 16: ...er for repair 1 Turn control knob counterclockwise 2 Disassemble sprayer and clean 1 Thin paint Hold sprayer below level of paint can Oil intake opening 2 Tighten or replace 3 Clean or replace as need...

Page 17: ...50 Parts list Liste de pi ces Lista de piezas i a g h j p q r m b c d e f k l n o...

Page 18: ...extension hoses Tuyau souple double Conjunto de dos mangueras 1 n 0280353 Container clip Pince pour contenant Gancho de contenedor 1 o 0514209 Cleaning brush Brosse de nettoyage Cepillo de limpieza 1...

Page 19: ...la fabrication au cours de la dur e applicable de la garantie le renvoyer avec une preuve d achat port pay l un des centres de service autoris par Wagner Une liste des adresses de ces centres accompa...

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