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15

English

Maintenance

Replacement Parts

  1.  Turn the sprayer upside-down while the material 

container is removed.  Squeeze a small amount of 

standard household oil into both the intake (a) and 

return (b) openings on the pump housing.

atomizer valve:  

The atomizer valve is shaped to cause the material to spin as it 

comes out of the sprayer.  The spinning breaks the material up 

into a fine spray.  As more material goes through the atomizer 

valve, it wears out the valve and the shape of the valve 

changes.  When it changes too much to produce a good spray 

pattern, the valve needs to be replaced.

1

1

2

3

Front view of a good atomizer valve.

2

Front view of a atomizer valve after spraying 7-10 gallons 

of latex paint.  Replace.

3

Front view of a atomizer valve after spraying 7-10 gallons 

of latex stain.  Replace.

  3.  Replace the suction tube.

  2.  Plug in the sprayer.  Aim at piece of scrap wood or 

cardboard and squeeze the trigger of the sprayer for 2 to 

3 seconds while sprayer is still inverted.

Piston and Spring:

The average life of a piston and spring will vary depending on 

the types of material being sprayed.  

Replace the piston if the sprayer takes longer than 15 seconds 

with the suction tube or 3 minutes with the remote suction set  

to prime when well lubricated, or if there is an excess amount 

of material leaking, refer to the troubleshooting suggestions 

listed in this manual.  Replace the spring if you notice that it is 

broken when you clean the sprayer.

To replace either the atomizer valve or the piston and 

spring, follow steps 1-4 in Cleaning the Components 

(page 14), and replace the old parts with new ones.  When 

replaced, follow steps 1-5 in Reassembly (page 14).

  4.  Replace the material container.

Lubricating your sprayer prior to storage is important to prolong the life of the pump housing components. 

  •  Parts of your sprayer wear out with use and require regular replacement.  They include the atomizer valve, piston 

and spring.  These parts are not covered by your sprayer warranty.

  •  More abrasive materials such as latex paints and stains cause these parts to wear out faster than less abrasive 

materials such as oil-based paints and stains, thin stains and sealers.

(a)

(b)

(c)

(d)

Summary of Contents for Optimus

Page 1: ...ntainer 10 Cleaning the remote suction set 11 Cleanup Oil based Materials 12 Cleaning the material container 12 Cleaning the remote suction set 13 Cleaning the Components 14 Reassembly 14 Maintenance...

Page 2: ...nd may cause an explosion If you are unsure of a material s compatibility with aluminum contact your coating supplier English 2 Important Safety Information Read all safety information before operatin...

Page 3: ...nd must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product...

Page 4: ...es a wide pattern that can be adjusted horizontally or vertically To adjust 1 Make sure the sprayer is unplugged and that spray tip is sufficiently hand tightened 2 Orient the spray tip to achieve you...

Page 5: ...hread the container onto the pump housing Plug in the unit 3 Fill the container with the material to be used 5 Insert the suction tube into the intake opening 2 Remove the suction tube 4 Place a few d...

Page 6: ...onto the intake and return ports of the dual hose fitting The larger hose f goes onto the intake port g 2 Remove the suction tube 4 Push the dual hose fitting c into the intake and return openings on...

Page 7: ...s of the material being sprayed Turning the flow knob counterclockwise increases the amount of material flow Turning the flow knob clockwise decreases the amount of material flow a b Always practice s...

Page 8: ...ou have drop cloths protecting anything not being sprayed Anything you don t want painted that is in the area of your spraying surface should be covered or removed The time needed to prime will vary f...

Page 9: ...immediately or the sprayer could be damaged The sprayer will leak from behind the spray tip if the atomizer valve is not seated properly If you notice material leaking from this area Keep stroke even...

Page 10: ...r by scrubbing with the brush Even a small amount of material can dry like glue and keep the piston from moving causing damage to the sprayer 3 Using the spray tip turn the locking nut counterclockwis...

Page 11: ...container Trigger the sprayer until nothing more comes from the spray tip 5 Slide the pump housing assembly off the sprayer Remove the piston and spring from the pump housing Place all removed parts...

Page 12: ...aterials mineral spirits for oil based materials Plug in the sprayer 3 Attach the container and plug in the sprayer Squeeze the trigger until the solution comes though the sprayer for several seconds...

Page 13: ...based materials 3 Plug in the sprayer and squeeze the trigger and spray into a second container until the solvent coming through the sprayer is free of material Unplug the sprayer 4 Remove the suctio...

Page 14: ...priate to the type of material you sprayed 2 Using the spray tip turn the locking nut counterclockwise until it is removed 2 Insert the piston into the back of the pump housing 5 important Make sure t...

Page 15: ...ton and Spring The average life of a piston and spring will vary depending on the types of material being sprayed Replace the piston if the sprayer takes longer than 15 seconds with the suction tube o...

Page 16: ...er for repair 1 Turn control knob counterclockwise 2 Disassemble sprayer and clean 1 Thin paint Hold sprayer below level of paint can Oil intake opening 2 Tighten or replace 3 Clean or replace as need...

Page 17: ...50 Parts list Liste de pi ces Lista de piezas i a g h j p q r m b c d e f k l n o...

Page 18: ...extension hoses Tuyau souple double Conjunto de dos mangueras 1 n 0280353 Container clip Pince pour contenant Gancho de contenedor 1 o 0514209 Cleaning brush Brosse de nettoyage Cepillo de limpieza 1...

Page 19: ...la fabrication au cours de la dur e applicable de la garantie le renvoyer avec une preuve d achat port pay l un des centres de service autoris par Wagner Une liste des adresses de ces centres accompa...

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