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Wacker Neuson DT10, Operator'S Manual

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Wacker Neuson DT10 Operator'S Manual Download Page 93

BA DT10 en - Edition  1.5 * dt10b530.fm

5-31

Maintenance

Instructions concerning specific components

Electric lines and fuses
Always observe the following instructions:

• Malfunctioning components of the electrical system must always be replaced by a

Wacker Neuson service center. Fuses may be changed by unqualified persons

• When performing maintenance on the electrical system, pay particular attention to

ensuring good contact in leads

Alternator

Always observe the following instructions:
• Only test run the engine with the battery connected.
• When connecting the battery, ensure that the poles (+/–) are not inverted.
• Always disconnect the battery before performing welding work or connecting a quick

battery charger.

Notice!

Operation of electric consumers (for example the lighting equipment) is prohibited. 
This is why the vehicle has no socket.

Summary of Contents for DT10

Page 1: ...Operator s manual Track dumper Vehicle model DT10 Edition 1 5 Language en Article number 1000312270...

Page 2: ...ument may be used by the receiver only for the designated purpose It may in no way be duplicated or translated into any other language in whole or in part without prior permission in writing from the...

Page 3: ...pecial hazards 2 9 Operation Overview of the operator s cab front tip skip model front tip skip for lightweight material 3 1 Control stand overview high tip skip model 3 2 Control stand overview model...

Page 4: ...tional 5 42 Technical data Diesel engine 6 1 Diesel engine EPA Tier 4 Opt 6 1 Hydraulic system 6 2 Travel gear 6 2 Working hydraulics 6 2 Skip 6 2 Front tip skip for lightweight load optional 6 3 High...

Page 5: ...BA DT10 en Edition 1 5 BaDT10en1_5IVZ fm I 3 Table of Contents...

Page 6: ...Biodegradable oil 5 25 Check the hydraulic oil level 5 18 Checking the coolant level 5 22 Checking the engine oil level 5 12 Cleaning 5 33 Diesel engine maintenance plan 5 37 Electrical system 5 30 E...

Page 7: ...attachments 2 6 Transportation 2 6 Signs and symbols 1 8 Starting aid 3 12 Swivel skip option 3 18 T Technical data Coolant compound table 6 12 Electrical system 6 12 Engine 6 12 Noise level 6 12 Wor...

Page 8: ...I 6 BA DT10 en Edition 1 5 BaDT10en1_5SIX fm Index...

Page 9: ...d chapter Safety Instructions as well in order to be prepared for possible hazardous situations as it will be too late for it during operation As a rule keep the following in mind Careful and prudent...

Page 10: ...Vehicle outside views 1 Control stand handle 2 Tipping trailer 3 Self loading equipment option 4 Engine 5 Travel drive 6 Lifting eye tie down point 7 Chassis 8 Tracks 9 Foothold 10 Engine cover 11 Hy...

Page 11: ...10 fm 1 3 Introduction Fig 2 Vehicle outside views 1 Control stand handle 2 Tipping trailer 3 Engine 4 Travel drive 5 Lifting eye tie down point 6 Chassis 7 Tracks 8 Foothold 9 Engine cover 1 2 5 3 8...

Page 12: ...10b110 fm Introduction Fig 3 Vehicle outside views 1 Control stand handle 2 Tipping trailer 3 Engine 4 Travel drive 5 Lifting eye tie down point 6 Chassis 7 Tracks 8 Foothold 9 Engine cover 1 2 5 3 8...

Page 13: ...ach outside the dimensions of the vehicle This applies in particular to their feet Otherwise Accident hazard Stand on the foothold ensuring that neither your feet nor other limbs pro trude beyond the...

Page 14: ...nstr 7 4063 H rsching Austria Product Conformity assessment procedure Notified body involved in procedure Directives and standards With this document we declare that this product corresponds to the ap...

Page 15: ...rol stand Type label information example Machine designation COMPACTDUMPER Model Model year CEE no EEC no Output Serial no Max payload GWR Operating weight Front GAWR Transport weight Rear GAWR Versio...

Page 16: ...1 8 BA DT10 en Edition 1 5 dt10b110 fm Introduction 1 7 Signs and symbols XX XX...

Page 17: ...tive plate on control stand Meaning Indication of operator perceived sound pressure level LPa sound pressure level Other information see chapter 6 13 Noise levels on page 6 5 Application Protective pl...

Page 18: ...skip Meaning Do not touch hot surfaces wait for parts to cool down Application Near the exhaust system Meaning Danger of burns and danger due to rotating fan Stop the engine before opening the engine...

Page 19: ...trol stand Meaning Battery master switch see chapter Battery master switch on page 3 20 Application Protective plate on control stand Importance optional The reservoir contains biodegradable hydraulic...

Page 20: ...1 12 BA DT10 en Edition 1 5 dt10b110 fm Introduction...

Page 21: ...f the vehicle Environment Failure to observe the instructions identified by this symbol can cause damage to the envi ronment These types of dangers may be due to improper disposal of environmentally h...

Page 22: ...s and special equipment that have not been tested and released by Wacker Neuson Wacker Neuson will not be liable for damage resulting from this Wacker Neuson Linz shall not be liable for personal inju...

Page 23: ...ion work sequences or the persons entrusted with the work supplement the Operator s Manual by corresponding instructions including those relevant to super vising and reporting duties Persons entrusted...

Page 24: ...ersonnel only The personnel s authorities for operating equipping and performing maintenance and repair of the machine must be defined clearly and distinctly Define the machine operator s responsibili...

Page 25: ...ary equipment has safely stowed away or attached Before operating the machine on public roads ways and places for purposes of construction work observe the traffic regulations in force and if necessar...

Page 26: ...nition Applications with lifting gear are understood as procedures involving raising transporting and lowering loads with the help of slings and load securing devices for example ropes chains In doing...

Page 27: ...arter steering wheel or to the control elements Remove the starting key Perform service maintenance and repair work only if the following conditions are met the vehicle is positioned on firm and level...

Page 28: ...lines for leaks chafe marks and damage Rectify all malfunctions without delay Always tighten any threaded fittings that have been loosened during maintenance and repair Any safety devices removed for...

Page 29: ...ctions regarding the battery Gas dust steam smoke Operate the machine only on appropriately ventilated premises Before starting the internal combustion engine on enclosed premises ensure that there is...

Page 30: ...e specific safety instructions and regulations relevant to accident prevention Batteries contain sulfuric acid caustic When charging batteries in particular as well as during normal operation of batte...

Page 31: ...s if they are placed to the left of the text 3 1 Overview of the operator s cab front tip skip model front tip skip for light weight material 1 2 4 8 7 9 3 10 11 12 6 13 14 5 Item Description For more...

Page 32: ...Edition 1 5 dt10b320 fm Operation 3 2 Control stand overview high tip skip model 15 16 17 Item Description For more information see page 15 Skip operation 3 18 16 Raise skip 3 18 17 Loader unit operat...

Page 33: ...BA DT10 en Edition 1 5 dt10b320 fm 3 3 Operation 3 3 Control stand overview model with front tip skip 18 Item Description For more information see page 18 Skip operation 3 17...

Page 34: ...4 BA DT10 en Edition 1 5 dt10b320 fm Operation 3 4 Control stand overview swivel tip skip model 20 19 Item Description For more information see page 19 Skip operation 3 18 20 Pivot front tip skip 3 1...

Page 35: ...indicator light comes on when the engine is running Continued running of the engine with low oil pressure could cause dam age 10 Water temperature indicator light Caution If the indicator light illum...

Page 36: ...rated in technically perfect condition in accordance with its designated use and the instructions set forth in the Operator s Manual and only by persons who are fully aware of the risks involved in op...

Page 37: ...starting the engine Operation checklist After starting the engine and during operation check and observe the following points Parking the vehicle checklist Check and observe the following points when...

Page 38: ...3 8 BA DT10 en Edition 1 5 dt10b320 fm Operation...

Page 39: ...u run the Danger of engine damage Always check the fuel level before starting The engine will not start unless the fuel cock is open Do not run the starter for more than 5 seconds if the engine does n...

Page 40: ...tact a Wacker Neuson service center for troubleshooting As soon as the engine runs Release the starting key Notice Do not actuate the electric starter for more than 5 seconds Starting at low temperatu...

Page 41: ...Check whether the control lever for releasing PTO shaft A is in position O The PTO shaft is switched off Turn starter B to position E Turn fuel cock F anticlockwise to position S The fuel cock is clos...

Page 42: ...ct one end of the red jump lead to the terminal of the flat battery then connect the other end to the terminal of the starting battery Connect one end of the black jumper cable to the terminal of the...

Page 43: ...the rear Drive levers Caution Never operate the machine with the skip tilted out and with the loader unit lowered Tilt in the skip Raise the loader unit The drive movements of the machine are control...

Page 44: ...use the machine to lose its balance and to tip over Therefore avoid these activities Do not drive on slopes steeper than 15 otherwise the machine can tip over Do not drive across slopes steeper than 1...

Page 45: ...a slope of up to 15 Danger Do not exceed the maximum slope Accident hazard The operator is not allowed to stand on the foothold during machine travel and operation on slopes with a loaded machine If t...

Page 46: ...e skip on slopes otherwise the machine can tip forwards Unloading on slopes is not allowed Driving with a raised and tilted skip is forbidden Raise and dump out the skip only if the machine is at a st...

Page 47: ...p or down slopes Notice The loader unit also moves as the skip is tilted in and out Loader unit operation option Notice Always keep the loader unit 30 40 cm above the ground during machine opera tion...

Page 48: ...el and operation on slopes otherwise Accident hazard Do not actuate the skip when driving across slopes Do not actuate the skip when driving up or down slopes Fig 41 Operating the high tip skip A B E...

Page 49: ...r the loader unit to the ground Reduce engine speed completely Disengage the starter Remove the starting key Caution Never stop the engine under full load Let the engine run at idling speed for at lea...

Page 50: ...ctly after the battery by means of a key Before working on the electrical system As an antitheft precaution Interrupting power supply Open the engine cover Turn key A of the battery master switch to p...

Page 51: ...he crane and the lifting gear cables chains have sufficient lifting capacity Only raise the machine with an empty loader unit and skip Stay clear of suspended loads It is essential that you read the s...

Page 52: ...country Load as follows Secure the transportation vehicle with chocks to prevent it from rolling Place the access ramps at the smallest possible angle Ensure that the grade does not exceed 15 26 Use...

Page 53: ...Lower the skip and the loader unit Firmly fasten the dumper onto the platform To this end use straps and chains of suffi cient size to pass the cables through the lugs provided Protect the engine wit...

Page 54: ...Accident hazard Ensure that no one is in the danger zone of the dumper Notice The manufacturer s warranty shall not apply to accidents or damage caused by towing No towing away other machines with th...

Page 55: ...lting out the skip next to an excavation secure the machine with suitable wheel chocks or other auxiliary means Always watch the material as you tilt out the skip ensure that the material is dumped ou...

Page 56: ...he control lever 1 B forward Caution Do not perform any steering movements once the bucket has penetrated the material Caution Load the machine only on firm and level ground Drive forward into the mat...

Page 57: ...in rough terrain with a full skip Accident hazard Pay particular attention to this when turning or performing machine travel on slopes To avoid accidents Fully tilt in the skip Bear in mind the tiltin...

Page 58: ...ys watch the material as you tilt out the skip ensure that the material is dumped out evenly and does not remain stuck in the skip otherwise the machine could tip over Tilt out the skip A Slide the co...

Page 59: ...5 F to the front Skip dumps out Emergency lowering of the skip Danger Emergency lowering of the skip Crushing hazard and injury Stay clear of the skip Emergency lowering of the skip is only possible w...

Page 60: ...cess bring the control lever 14 into position A or B depending on what line is to be pressurized Regulate the throttle of the dumper until reaching the output required for correct opera tion of the wo...

Page 61: ...valve clearance Malfunctioning fuel injector Malfunctioning fuse Engine starts but does not run smoothly or faultless Fuel grade does not comply with specifications 5 35 Wrong valve clearance Injectio...

Page 62: ...Excessive machine inclination max 15 White Engine starting temperature too low Fuel grade does not comply with specifications 5 35 Wrong valve clearance Malfunctioning fuel injector Black Polluted ai...

Page 63: ...l other maintenance may only be performed by trained and qualified technical personnel The maintenance plans indicate when the maintenance mentioned below must be per formed Maintenance prop Danger Ca...

Page 64: ...aintenance with the skip tilted out Accident hazard Use the maintenance prop Proceed as follows to attach the maintenance prop Raise tipping trailer Empty front tip skip Raise safety rod A The skip is...

Page 65: ...ach the maintenance prop Empty front tip skip Remove lock pin C and splint D Turn maintenance prop A around tilt cylinder B Secure the maintenance prop A with the locating pin C and the pin D The skip...

Page 66: ...ilted out Accident hazard Use the maintenance prop Proceed as follows to attach the maintenance prop Empty front tip skip Remove lock pin C and splint D Turn maintenance prop A around tilt cylinder B...

Page 67: ...maintenance prop Proceed as follows to attach the maintenance prop Remove the maintenance prop A from the transport bracket The maintenance prop is fastened with lock pin C and pin D Insert the mainte...

Page 68: ...ng aid as follows Unscrew screws A With the skip fully tilted raise the substructure by pressing on the upper edge of the skip Remove the maintenance prop B from the transport bracket Insert the maint...

Page 69: ...uel level must be between the min and max levels If the fuel level is below min Refueling Notice The vehicle has no filling level indicator therefore always check the fuel level before putting the veh...

Page 70: ...out 3 minutes until the oil has been completely drained from the tank Close filler cap C Environment Use a suitable container to collect the fuel as it drains and dispose of it in an environmentally f...

Page 71: ...els must neither be rolled nor tilted before refueling Protect the suction pipe opening of the barrel pump with a fine mesh screen Immerse it down to a max 15 cm above the floor of the barrel Only fil...

Page 72: ...s have been wiped away before starting the engine Set fuel cock A to S OFF Unscrew filter cup B with a suitable tool by loosening ring C Remove filter cup B and O ring D and wash with a nonflammable s...

Page 73: ...ut of service for a longer period of time Bleed the fuel system as follows Park the vehicle on level and horizontal ground Stop the engine Fill the fuel tank Open fuel filter valve A by turning the le...

Page 74: ...the engine Notice Check the oil level once a day We recommend checking it before starting the engine After stopping a warm engine wait at least 5 minutes before checking Checking the oil level Perfor...

Page 75: ...oil Wait a moment until all the oil has run into the oil sump Check the oil level Add oil if necessary and check the oil level again Close filler cap A Completely remove all oil spills from the engin...

Page 76: ...ctive gloves and clothing Remove filter cartridge A with a key Apply a thin coat of oil to the seal of the new cartridge Tighten the new filter cartridge A by hand Do not tighten the cartridge too muc...

Page 77: ...cidic air for longer periods of time This risk is present for example in acid production facilities steel and aluminum mills chemical plants and other nonferrous metal plants Replace the filter cartri...

Page 78: ...t all dirt dust inside cover B including dust valve C has been removed Clean the parts with a clean lint free cloth do not use compressed air Check the air filter cartridges for damage DO NOT CLEAN th...

Page 79: ...the problems mentioned below is detected Damaged or leaky hydraulic seals Worn or torn shells or uncovered reinforcement branches Expanded shells in several positions Entangled or crushed movable par...

Page 80: ...ydraulic system only after the machine reaches its operating temperature 1 Adding hydraulic oil Danger Removing the filler plug can cause oil to escape Accident hazard Carefully unscrew the plug to sl...

Page 81: ...ntally safe manner Replacing the hydraulic oil filter cartridge Exchange filter cartridge A as follows Stop the engine Unscrew screws B to take the filter out of the mount Unscrew the nut C on the fil...

Page 82: ...B Ensure that all dirt dust has been removed Remove filter A by unscrewing it Insert the new filter cartridge A Retighten the inspection flange by screwing screws B Environment Collect the drained oi...

Page 83: ...heck the oil level at regular intervals Refer to the maintenance plans in the appen dix for the intervals If coolant must be added frequently check the cooling system for leaks and or con tact your de...

Page 84: ...ger Never open the coolant reservoir and never drain coolant if the engine is warm since the cooling system is under high pressure Burn hazard Wait at least 15 minutes after stopping the engine Wear p...

Page 85: ...the engine Adding coolant After the engine has cooled down Release overpressure in the radiator Carefully open the cap to the first notch and fully release the pressure Open filler cap B Add coolant t...

Page 86: ...ock B with a lint free cloth Place a sufficiently large container under the place where the coolant is drained Open cock B Wait a moment approx 3 minutes until the coolant from the radiator and engine...

Page 87: ...ining amount of initial hydraulic fluid in the hydraulic system does not exceed 8 when changing biodegradable oil manufacturer indica tions Do not add mineral oil the content of mineral oil should not...

Page 88: ...rch for leaks with your bare hands but wear protective gloves Use paper or wood to check for minor leaks Never use an unprotected light or open flame Have damaged flexible lines replaced by service ce...

Page 89: ...BA DT10 en Edition 1 5 dt10b520 fm 5 27 Maintenance...

Page 90: ...than 15 mm when tight Notice If possible the distance from the rollers should be the same for both tracks Tightening the tracks Perform the starting aid as follows Park the dumper on firm and level gr...

Page 91: ...with suitable means Tracks should be raised off the ground Stop the engine Use additional supports for the dumper and ensure that it cannot overturn Unscrew adjusting screw D with a suitable tool Ram...

Page 92: ...y can burst or explode Replace the battery immediately Never work with an open flame avoid sparks and do not smoke near open battery cells The gas that forms during normal battery operation can ignite...

Page 93: ...ons When performing maintenance on the electrical system pay particular attention to ensuring good contact in leads Alternator Always observe the following instructions Only test run the engine with t...

Page 94: ...sparks near the battery and do not smoke Do not attempt to jump start the machine if the battery is frozen or if the acid level is low The battery can burst or explode Replace the battery immediately...

Page 95: ...lammable liquids such as gasoline or diesel Cleaning with compressed air Work carefully Wear safety glasses and protective clothing Do not aim the compressed air at the skin or at other people Do not...

Page 96: ...the jet directly at electric sensors such as the oil pressure switch The humidity penetrating any such sensors causes them to fail and leads to engine damage Threaded fittings and attachments All thr...

Page 97: ...able oil4 4 Biodegradable hydraulic oils based on saturated synthetic esters with an iodine value of 10 according to DIN 51524 section 3 HVLP HEES Panolin HLP Synth 46 FINA BIOHYDRAN SE 46 Lubrication...

Page 98: ...5 36 BA DT10 en Edition 1 5 dt10b530 fm Maintenance...

Page 99: ...ment Hydraulic oil filter insert 4 Cartridge of hydraulic oil intake filter Hydraulic oil Coolant Replacing fan belts Inspection work Check the following material Refill if necessary Check injection s...

Page 100: ...sary Visual check Engine and hydraulic system Oil cooling circuit Travel drive 1 Replace the engine oil for the first time after 50 o h or the first month then every 250 o h or after 6 months at the l...

Page 101: ...BA DT10 en Edition 1 5 dt10b560 fm 5 39 5 11 Lubrication schedule DT10 with front tip skip front tip skip for lightweight material optional Explanation Symbol Grease zerks...

Page 102: ...5 40 BA DT10 en Edition 1 5 dt10b560 fm 5 12 Lubrication plan of DT10 with high tip skip optional Explanation Symbol Grease zerks...

Page 103: ...BA DT10 en Edition 1 5 dt10b560 fm 5 41 5 13 Lubrication plan DT10 with front skip option Explanation Symbol Grease zerks...

Page 104: ...5 42 BA DT10 en Edition 1 5 dt10b560 fm 5 14 Lubrication schedule DT10 with rotary tip skip optional Explanation Symbol Grease zerks...

Page 105: ...BA DT10 en Edition 1 5 dt10b560 fm 5 43 Maintenance opening Maintenance opening for cleaning the chassis Unscrew 4 screws to remove housing A Fig 95 Maintenance opening A...

Page 106: ...5 44 BA DT10 en Edition 1 5 dt10b560 fm...

Page 107: ...ulator Starting aid Starter with spark plug Battery 12 V 55 Ah Max inclined position engine no longer supplied with oil 20 continuously Comply with the emission level 97 68 EC EPA Engine Model DT10 Pr...

Page 108: ...is Model DT10 Max travel speed 4 0 km h Max theoretical climbing ability 20 Track width 180 mm No of track rollers on either side 4 pieces Ground clearance 175 mm Ground pressure 0 18 0 52 kg cm Worki...

Page 109: ...Skip height 466 mm Weight of work equipment with bucket 170 kg Front tip skip optional Model DT10 Struck 240 liters Heaped 280 liters Liquid capacity 195 liters Skip length 1134 mm Skip width 764 mm...

Page 110: ...Struck 210 liters Heaped 300 liters Liquid capacity 210 liters Skip length 1200 mm Skip width 800 mm Skip height 295 mm Weight of work equipment 70 kg Tipping trailer Model DT10 Struck 430 liters Heap...

Page 111: ...on value of the upper limbs1 1 Measurements as per 2002 44 EC ISO EN 20643 and ISO TR 25398 measurement under the following conditions exca vating driving Vehicle and attachment operation and maintena...

Page 112: ...5 Fig 96 Machine dimensions model DT10 with skip Main data Model DT10 Payload 1000 kg Dead weight incl skip and loader unit 700 kg Length 1800 mm Width 790 mm Height 1365 mm Foothold projection 393 mm...

Page 113: ...5 540 Fig 97 Vehicle dimensions model DT10 with front tip skip for lightweight material Main data Model DT10 Payload 1000 kg Dead weight incl skip and loader unit 705 kg Length 1823 mm Width 790 mm He...

Page 114: ...160 442 Fig 98 Vehicle dimensions model DT10 with high tip skip Main data Model DT10 Payload 550 kg Dead weight incl skip and loader unit 825 kg Length 1684 mm Width 790 mm Height 1280 mm Foothold pr...

Page 115: ...1711 Fig 99 Vehicle dimensions model DT10 with high tip skip Main data Model DT10 Payload 550 kg Dead weight incl skip and loader unit 845 kg Length 1735 mm Width 790 mm Height 1280 mm Foothold projec...

Page 116: ...430 5 6 1 4 Fig 100 Vehicle dimensions model DT10 with front skip Main data Model DT10 Payload 1000 kg Dead weight incl skip 590 kg Length 1882 mm Width 806 mm Height 1280 mm Foothold projection 393 m...

Page 117: ...180 790 782 337 487 Fig 101 Vehicle dimensions model DT10 with swivel tip skip Main data Model DT10 Payload 1000 kg Dead weight incl swivel tip skip 775 kg Length 1960 mm Width 790 mm Height 1280 mm F...

Page 118: ...nit Electrical system Model DT10 Dynamo 12 V 150 W Starter 12 V 0 8 kW Battery 12 V 55 Ah Fig 102 Diesel engine fuses 1 2 3 4 5 6 Description Fuse Rated cur rent A 1 Starter fuse 5 A 2 Engine stop fus...

Page 119: ...at have already been delivered and that will not be implemented on these vehicles Technical data dimensions and weights are only given as an indication Responsibility for errors or omissions not accep...

Page 120: ...Wacker Neuson Linz GmbH Flughafenstr 7 A 4063 H rsching Austria Tel 43 0 7221 63000 0 Fax 43 0 7221 63000 4000 E mail office linz wackerneuson com www wackerneuson com Order no 1000312270 Language en...

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